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Exploratory Study on the Properties of Compact Three-Roving Yarn: Comparison The Properties of Compact Spun, Compact Siro-Spun and Compact Three-Roving Yarns

Year 2024, Volume: 34 Issue: 1, 19 - 31, 31.03.2024
https://doi.org/10.32710/tekstilvekonfeksiyon.1117792

Abstract

This study presents the novel compact three-roving technology which developed on the working principle of siro-spun and compact spinning technologies. In the study, auxiliary parts of siro-spun and pneumatic compact spinning are newly designed for the production of compact three-roving yarns. The properties of new compact three-roving yarns were compared with compact spun and compact siro-spun yarns that produced at the same yarn count and at the same twist level from natural, synthetic and regenerated fibers. Besides, three-types of yarns were also used in the weft direction for the production of the woven fabric. Comparing yarn and fabric properties showed that, compact three-roving yarns have similar results to commercially used yarns in general. In addition, it should also be noted that three-roving yarn can be also used for specific purposes owing to its composite structure.

Supporting Institution

TÜBİTAK TEYDEB 1505 & Dokuz Eylul Universitesi BAP

Project Number

TÜBİTAK (5160091) - DEU BAP (2020.KB.FEN.018)

References

  • 1. Kilic M., Balci Kilic G., Okur A. 2011. Effects of Spinning System on Yarn Properties. Journal of Textiles and Engineer 18(81): 22-34.
  • 2. Song, Y. 2016. Comparison between Conventional Ring Spinning and Compact Spinning, Master Thesis, North Carolina State University.
  • 3. Soltani, P. & Johari, M.S. 2012. A study on siro-, solo-, compact-, and conventional ring-spun yarns. PartII: yarn strength with relation to physical and structural properties of yarns, The Journal of The Textile Institute, 103(9):921-930, DOI: 10.1080/00405000.2011.628117
  • 4. Basal, G. & Oxenham, W. 2006. Comparison of Properties and Structures of Compact and Conventional Spun Yarns Textile Research Journal 76(7): 567–575 DOI: 10.1177/0040517506065591
  • 5. Cheng, K.P.S. & YU, C. 2003. A study of Compact Spun Yarns. Textile Research Journal 73 (4): 345-349. DOI: 10.1177/004051750307300412
  • 6. Ganesan S. & Ramakrishnan G. 2006. Fibre migration in compact spun yarns: Part I- Pneumatic compact Yarn. Indian Journal of Fibre &Textile Research 31: 381-386.
  • 7. Altas, S. & Kadoglu, H. 2012 Comparison of Conventional Ring, Mechanical Compact and Pneumatic Compact Yarn Spinning Systems. Journal of Engineered Fibers and Fabrics 7(1).
  • 8. Raja, D., Prakash, C., Gunasekaran G. & Koushik, C.V. 2015. A study on thermal properties of single-jersey knitted fabrics produced from ring and compact folded yarns, The Journal of The Textile Institute, 106:4, 359-365, DOI: 10.1080/00405000.2014.912783.
  • 9. Akhtar, K.S., Ahmad, S., Afzal,A., Anam,W., Ali,Z. & Hussain, T. 2020. Influence and comparison of emerging techniques of yarn manufacturing on physical–mechanical properties of polyester-/cotton-blended yarns and their woven fabrics, The Journal of The Textile Institute 111(4): 555-564. DOI: 10.1080/00405000.2019.1650545
  • 10. Kim, H. A. 2017. Physical properties of ring, compact, and air vortex yarns made of PTT/wool/modal and wearing comfort of their knitted fabrics for high emotional garments, The Journal of The Textile Institute 108(9):1647-1656. DOI: 10.1080/00405000.2016.1275444
  • 11. Kaynak, H. K. & Celik, H.İ. 2018. Thermophysiological comfort and performance properties of knitted fabrics produced from different spinning technologies, The Journal of The Textile Institute 109(4):536-542, DOI: 10.1080/00405000.2017.1361080
  • 12. Stalder, H. 2014. Rieter Manuel of Spinning, Issue 6: Alternative Spinning Technologies, Winterthur: Rieter Machine Works.
  • 13. Emanuel A., Plate, D. 1982. Alternative Approach to Two-Fold Weaving Yarn, Part II. The Theoretical Model. The Journal of The Textile Institute 73 (3): 108-116. DOI: 73:3, 107-116, DOI: 10.1080/00405008208658923
  • 14. Miao,M., Cai, Z., Zhang, Y. 1993. Influence of Machine Variables on Two-strand Yarn Spinning Geometry. Textile Research Journal 63 (2):116-120. DOI: 10.1177/004051759306300208
  • 15. Cheng, K.P.S & Sun M.N. 1998. Effect of Strand Spacing and Twist Multiplier on Cotton Siro-Spun Yarn. Textile Research Journal 68 (7): 520-527. DOI: 10.1177/004051759806800709
  • 16. Gokarneshan, N., Anbumani, N. & Subramaniam, V. 2007. Influence of strand spacing on the interfibre cohesion in siro yarns, The Journal of The Textile Institute, 98:3: 289-292, DOI: 10.1080/00405000701489313
  • 17. Soltani P. & Johari, M.S. 2012. A study on siro-, solo-, compact-, and conventional ring-spun yarns. Part I: structural and migratory properties of the yarns, The Journal of The Textile Institute103(6): 622-628. DOI: 10.1080/00405000.2011.595567
  • 18. Gowda, R.V. M., Sivakumar, M., Kannan, M. S. S. 2004. Influnce of process variables on characteristics of modal siro-spun yarns using Box-Behnken response surface design. Indian Journal of Fibre & Textile Research 29: 412-418.
  • 19. Yıldız B. S. & Kilic, M. 2017. An Investigation on Properties of Siro-spun Yarns. Annals of University Oradea Fascicles of Textile and Leatherwork 18:131-136.
  • 20. Ortlek, H.G., Kilic, G., Bilgin, S. 2011. Comparative study on the properties of yarns produced by modified ring spinning methods. Industria Textila 62(3) :129-133.
  • 21. Lui, Y., Wang, Y. & Gao, W. 2019. Wicking Behaviours Of Ring And Compact-Siro Ring Spun Yarns With Different Twists. AUTEX Research Journal, 19(1) DOI: 10.1515/aut-2018-0031
  • 22. Su, X., Gao, W., Liu, X., Xie, C., Xu, B. 2015. Research on the Compact-Siro Spun Yarn Structure. FIBRES & TEXTILES in Eastern Europe 111(3): 54-57.
  • 23. Matsumoto, M., Matsumoto, Y., Kanai, H., Wakako, L., Fukushima, K. 2014. Construction of Twin Staple-core Spun Yarn with two Points of Yarn Formation in One Twisting Process. Textile Research Journal 84(17):1858–1866. DOI: 10.1177/0040517513499435
  • 24. Matsumoto, Y., Kanai, H., Wakako, L., Morooka, H., Kimura, H., Fukushima, K. 2010. Exploratory Work on the Spinning Condition of the Structure of Staple-core Twin-spun Yarns. Textile Research Journal 80(11): 1056–1064. DOI: 10.1177/0040517509352521
  • 25. Matsumoto, Y., Kimura, H., Yamamoto, T., Matsuoko, T., Fukushima, K. 2009. Characteristics of Novel Triplet Spun Yarns made from Fibers of Differing Fineness. Textile Research Journal 79 (10): 947-952. DOI: 10.1177/0040517508097791
  • 26. Demir, M. and Kilic, M. 2017. Investigating Possibilities of Three-Strand Yarn Production. Fibres and Textiles 24(1): 30-35.
  • 27. Demir, M. and Kilic, M. 2020. Development of Three-roving Ring Yarn Production System, Indian Journal of Fibre & Textile Research 45: 450-456.
  • 28. Demir, M., Kilic, M. 2019. A modified Twist spinning-three-roving Yarn Spinning. In: International Conference TexTeh IX Advanced Textiles for a Better World. Bucharest, Romania, 24-25 October 2019. 29. Demir M, 2021. Design and development of three strand Yarn Production System, PhD Thesis, Available from YOKSIS database (691009)
  • 30. Demir, M., Kilic, M., Sayin, S., Kiral, Z., Balduk, F., & Denge, K. K. (2021). Design of three-strand compact spinning system and numerical flow-field simulation for different structures of air-suction guides and suction inserts. Textile Research Journal, 91(15-16), 1795-1814.
  • 31. Martindale, J.G. 1945. A New Method of Measuring the Irregularity of Yarns with Some Observations on the Origin of Irregularities in Worsted Slivers and Yarns. Journal of Textile Institute 36(3): 35-47. DOI: 10.1080/19447024508659383
  • 32. Grosberg, P. and Iype, C. 1999. Yarn Production – Theoretical Aspects. Cambridge: Woodhead Publishing
  • 33. Dyson, E. 1974. Some Observations on Yarn Irregularity. Journal of Textile Institute. 65(4):215-217. DOI: 10.1080/00405007408630450
  • 34. Hearle, J.W.S., Lord, P.R. and Senturk, N. 1972. Fibre Migration in Open-End- Spun Yarns. Journal of Textile Institute 63(11):605-617. DOI: 10.1080/00405007208630383
  • 35. Hua, T., Tao, M.X., Cheng, K.P.S, Xu, B.G. 2010. Effects of Geometry of Ring Spinning Triangle on Yarn Torque: Part II: Distribution of Fiber Tension within a Yarn and Its Effects on Yarn Residual Torque. Textile Research Journal 80(2): 116–123 DOI: 10.1177/0040517509102732
  • 36. Gupta, B. S. (Ed.) 2008. Friction in textile materials. Cambridge, UK: Woodhead Publishing
  • 37. Pastore, C. M. &Kiekens, P. 2001. Surface characteristics of fibers and textiles. USA: Mercel Dekker Inc.Publishing Limited.
  • 38. Kaynak, H.K., Babaarslan, O., Avcı, M.E, Doğan, F.B. 2017. Effects of spinning technology on deneim fabric performance. Industria Textila 68(3):197-203.
Year 2024, Volume: 34 Issue: 1, 19 - 31, 31.03.2024
https://doi.org/10.32710/tekstilvekonfeksiyon.1117792

Abstract

Project Number

TÜBİTAK (5160091) - DEU BAP (2020.KB.FEN.018)

References

  • 1. Kilic M., Balci Kilic G., Okur A. 2011. Effects of Spinning System on Yarn Properties. Journal of Textiles and Engineer 18(81): 22-34.
  • 2. Song, Y. 2016. Comparison between Conventional Ring Spinning and Compact Spinning, Master Thesis, North Carolina State University.
  • 3. Soltani, P. & Johari, M.S. 2012. A study on siro-, solo-, compact-, and conventional ring-spun yarns. PartII: yarn strength with relation to physical and structural properties of yarns, The Journal of The Textile Institute, 103(9):921-930, DOI: 10.1080/00405000.2011.628117
  • 4. Basal, G. & Oxenham, W. 2006. Comparison of Properties and Structures of Compact and Conventional Spun Yarns Textile Research Journal 76(7): 567–575 DOI: 10.1177/0040517506065591
  • 5. Cheng, K.P.S. & YU, C. 2003. A study of Compact Spun Yarns. Textile Research Journal 73 (4): 345-349. DOI: 10.1177/004051750307300412
  • 6. Ganesan S. & Ramakrishnan G. 2006. Fibre migration in compact spun yarns: Part I- Pneumatic compact Yarn. Indian Journal of Fibre &Textile Research 31: 381-386.
  • 7. Altas, S. & Kadoglu, H. 2012 Comparison of Conventional Ring, Mechanical Compact and Pneumatic Compact Yarn Spinning Systems. Journal of Engineered Fibers and Fabrics 7(1).
  • 8. Raja, D., Prakash, C., Gunasekaran G. & Koushik, C.V. 2015. A study on thermal properties of single-jersey knitted fabrics produced from ring and compact folded yarns, The Journal of The Textile Institute, 106:4, 359-365, DOI: 10.1080/00405000.2014.912783.
  • 9. Akhtar, K.S., Ahmad, S., Afzal,A., Anam,W., Ali,Z. & Hussain, T. 2020. Influence and comparison of emerging techniques of yarn manufacturing on physical–mechanical properties of polyester-/cotton-blended yarns and their woven fabrics, The Journal of The Textile Institute 111(4): 555-564. DOI: 10.1080/00405000.2019.1650545
  • 10. Kim, H. A. 2017. Physical properties of ring, compact, and air vortex yarns made of PTT/wool/modal and wearing comfort of their knitted fabrics for high emotional garments, The Journal of The Textile Institute 108(9):1647-1656. DOI: 10.1080/00405000.2016.1275444
  • 11. Kaynak, H. K. & Celik, H.İ. 2018. Thermophysiological comfort and performance properties of knitted fabrics produced from different spinning technologies, The Journal of The Textile Institute 109(4):536-542, DOI: 10.1080/00405000.2017.1361080
  • 12. Stalder, H. 2014. Rieter Manuel of Spinning, Issue 6: Alternative Spinning Technologies, Winterthur: Rieter Machine Works.
  • 13. Emanuel A., Plate, D. 1982. Alternative Approach to Two-Fold Weaving Yarn, Part II. The Theoretical Model. The Journal of The Textile Institute 73 (3): 108-116. DOI: 73:3, 107-116, DOI: 10.1080/00405008208658923
  • 14. Miao,M., Cai, Z., Zhang, Y. 1993. Influence of Machine Variables on Two-strand Yarn Spinning Geometry. Textile Research Journal 63 (2):116-120. DOI: 10.1177/004051759306300208
  • 15. Cheng, K.P.S & Sun M.N. 1998. Effect of Strand Spacing and Twist Multiplier on Cotton Siro-Spun Yarn. Textile Research Journal 68 (7): 520-527. DOI: 10.1177/004051759806800709
  • 16. Gokarneshan, N., Anbumani, N. & Subramaniam, V. 2007. Influence of strand spacing on the interfibre cohesion in siro yarns, The Journal of The Textile Institute, 98:3: 289-292, DOI: 10.1080/00405000701489313
  • 17. Soltani P. & Johari, M.S. 2012. A study on siro-, solo-, compact-, and conventional ring-spun yarns. Part I: structural and migratory properties of the yarns, The Journal of The Textile Institute103(6): 622-628. DOI: 10.1080/00405000.2011.595567
  • 18. Gowda, R.V. M., Sivakumar, M., Kannan, M. S. S. 2004. Influnce of process variables on characteristics of modal siro-spun yarns using Box-Behnken response surface design. Indian Journal of Fibre & Textile Research 29: 412-418.
  • 19. Yıldız B. S. & Kilic, M. 2017. An Investigation on Properties of Siro-spun Yarns. Annals of University Oradea Fascicles of Textile and Leatherwork 18:131-136.
  • 20. Ortlek, H.G., Kilic, G., Bilgin, S. 2011. Comparative study on the properties of yarns produced by modified ring spinning methods. Industria Textila 62(3) :129-133.
  • 21. Lui, Y., Wang, Y. & Gao, W. 2019. Wicking Behaviours Of Ring And Compact-Siro Ring Spun Yarns With Different Twists. AUTEX Research Journal, 19(1) DOI: 10.1515/aut-2018-0031
  • 22. Su, X., Gao, W., Liu, X., Xie, C., Xu, B. 2015. Research on the Compact-Siro Spun Yarn Structure. FIBRES & TEXTILES in Eastern Europe 111(3): 54-57.
  • 23. Matsumoto, M., Matsumoto, Y., Kanai, H., Wakako, L., Fukushima, K. 2014. Construction of Twin Staple-core Spun Yarn with two Points of Yarn Formation in One Twisting Process. Textile Research Journal 84(17):1858–1866. DOI: 10.1177/0040517513499435
  • 24. Matsumoto, Y., Kanai, H., Wakako, L., Morooka, H., Kimura, H., Fukushima, K. 2010. Exploratory Work on the Spinning Condition of the Structure of Staple-core Twin-spun Yarns. Textile Research Journal 80(11): 1056–1064. DOI: 10.1177/0040517509352521
  • 25. Matsumoto, Y., Kimura, H., Yamamoto, T., Matsuoko, T., Fukushima, K. 2009. Characteristics of Novel Triplet Spun Yarns made from Fibers of Differing Fineness. Textile Research Journal 79 (10): 947-952. DOI: 10.1177/0040517508097791
  • 26. Demir, M. and Kilic, M. 2017. Investigating Possibilities of Three-Strand Yarn Production. Fibres and Textiles 24(1): 30-35.
  • 27. Demir, M. and Kilic, M. 2020. Development of Three-roving Ring Yarn Production System, Indian Journal of Fibre & Textile Research 45: 450-456.
  • 28. Demir, M., Kilic, M. 2019. A modified Twist spinning-three-roving Yarn Spinning. In: International Conference TexTeh IX Advanced Textiles for a Better World. Bucharest, Romania, 24-25 October 2019. 29. Demir M, 2021. Design and development of three strand Yarn Production System, PhD Thesis, Available from YOKSIS database (691009)
  • 30. Demir, M., Kilic, M., Sayin, S., Kiral, Z., Balduk, F., & Denge, K. K. (2021). Design of three-strand compact spinning system and numerical flow-field simulation for different structures of air-suction guides and suction inserts. Textile Research Journal, 91(15-16), 1795-1814.
  • 31. Martindale, J.G. 1945. A New Method of Measuring the Irregularity of Yarns with Some Observations on the Origin of Irregularities in Worsted Slivers and Yarns. Journal of Textile Institute 36(3): 35-47. DOI: 10.1080/19447024508659383
  • 32. Grosberg, P. and Iype, C. 1999. Yarn Production – Theoretical Aspects. Cambridge: Woodhead Publishing
  • 33. Dyson, E. 1974. Some Observations on Yarn Irregularity. Journal of Textile Institute. 65(4):215-217. DOI: 10.1080/00405007408630450
  • 34. Hearle, J.W.S., Lord, P.R. and Senturk, N. 1972. Fibre Migration in Open-End- Spun Yarns. Journal of Textile Institute 63(11):605-617. DOI: 10.1080/00405007208630383
  • 35. Hua, T., Tao, M.X., Cheng, K.P.S, Xu, B.G. 2010. Effects of Geometry of Ring Spinning Triangle on Yarn Torque: Part II: Distribution of Fiber Tension within a Yarn and Its Effects on Yarn Residual Torque. Textile Research Journal 80(2): 116–123 DOI: 10.1177/0040517509102732
  • 36. Gupta, B. S. (Ed.) 2008. Friction in textile materials. Cambridge, UK: Woodhead Publishing
  • 37. Pastore, C. M. &Kiekens, P. 2001. Surface characteristics of fibers and textiles. USA: Mercel Dekker Inc.Publishing Limited.
  • 38. Kaynak, H.K., Babaarslan, O., Avcı, M.E, Doğan, F.B. 2017. Effects of spinning technology on deneim fabric performance. Industria Textila 68(3):197-203.
There are 37 citations in total.

Details

Primary Language English
Subjects Wearable Materials
Journal Section Articles
Authors

Murat Demir 0000-0001-8670-5412

Musa Kılıç 0000-0003-1171-356X

Serdar Sayın 0000-0001-9029-0387

Zeki Kıral 0000-0002-9154-0509

Furkan Balduk 0000-0002-5501-8430

Kıymet Kübra Denge 0000-0003-0579-2046

Project Number TÜBİTAK (5160091) - DEU BAP (2020.KB.FEN.018)
Early Pub Date March 31, 2024
Publication Date March 31, 2024
Submission Date May 17, 2022
Acceptance Date December 13, 2022
Published in Issue Year 2024 Volume: 34 Issue: 1

Cite

APA Demir, M., Kılıç, M., Sayın, S., Kıral, Z., et al. (2024). Exploratory Study on the Properties of Compact Three-Roving Yarn: Comparison The Properties of Compact Spun, Compact Siro-Spun and Compact Three-Roving Yarns. Textile and Apparel, 34(1), 19-31. https://doi.org/10.32710/tekstilvekonfeksiyon.1117792

No part of this journal may be reproduced, stored, transmitted or disseminated in any forms or by any means without prior written permission of the Editorial Board. The views and opinions expressed here in the articles are those of the authors and are not the views of Tekstil ve Konfeksiyon and Textile and Apparel Research-Application Center.