TY - JOUR T1 - Experimental Investigation on Thermal Properties of Al2024 Alloy by Friction Stir Welding AU - Dumpala, Lingaraju AU - Mohiddin, Shaik Ghouse AU - Krishna, P. Vamsi AU - Rajyalakshmi, U. PY - 2023 DA - November DO - 10.55549/epstem.1406751 JF - The Eurasia Proceedings of Science Technology Engineering and Mathematics JO - EPSTEM PB - ISRES Publishing WT - DergiPark SN - 2602-3199 SP - 204 EP - 210 VL - 24 LA - en AB - Friction stir welding (FSW) connects the parts without melting the metal and produces a plasticized zone of metal. The main objective of this paper is to examine the temperature distribution that results from friction stir-lap welding of Al2024 alloy at varying rotating speeds and feed rates. Temperature distribution, heat flow, directional heat flux, thermal stresses, and strain energy are analyzed at different speeds of 700, 1000rpm, and at feed rate of 20 mm/min and 40 mm/min. Comparing the experimental temperatures with the simulated temperatures an error of 0.6% has been observed which is negligible. By comparing the numerical values of heat flux to the simulated values, the maximum error found to be 5.8% for the similar lap Al 2024-T3 joint. Temperature and heat flux values are gradually decreased from nugget zone to thermo-mechanical zone. But when compared to the nugget zone with the thermo-mechanical zone, the values of thermal stress and strain energy were abnormally altered. KW - Friction stir welding KW - AL2024 alloy KW - Temperature distribution KW - Heat flux KW - Thermal stress and strain energy CR - Dong, Z. Yang, K., Ren, R., Wang, G., Wang, L., & Lv, Z. (2019). Friction stir lap welding 0.8-mm-thick 2024 aluminum alloy with the assistance of stationary shoulder. Journal of Materials Engineering and Performance, 28(5-8). CR - Dumpala, L., Chintada, L. M. K., Deepu, D., & Kumar Yadav, P. (2017). Study of mechanical properties of aluminium alloys on normal friction stir welding and underwater friction stir welding for structural applications. International Journal of Mechanical and Mechatronics Engineering, 11(7), 1344-1348. CR - Mahto, R., Kumar, R., Pal, S. K., & Panda, S. (2018). A comprehensive study on force, temperature, mechanical properties and micro-structural characterizations in friction stir lap welding of dissimilar materials (AA6061-T6 & AISI304). Journal of Manufacturing Processes, 31,624-639. UR - https://doi.org/10.55549/epstem.1406751 L1 - https://dergipark.org.tr/en/download/article-file/3607483 ER -