TY - JOUR T1 - SHAPE'S IMPACT ON DIMENSIONAL PRECISION IN 3D PRINTED COMPONENTS TT - SHAPE'S IMPACT ON DIMENSIONAL PRECISION IN 3D PRINTED COMPONENTS AU - Sucuoğlu, Hilmi Saygın AU - Böğrekci, İsmail AU - Demircioğlu, Pınar PY - 2025 DA - April Y2 - 2024 DO - 10.46519/ij3dptdi.1417150 JF - International Journal of 3D Printing Technologies and Digital Industry JO - IJ3DPTDI PB - Kerim ÇETİNKAYA WT - DergiPark SN - 2602-3350 SP - 1 EP - 8 VL - 9 IS - 1 LA - en AB - In this comprehensive exploration, the study explores the relationship between shape and the di-mensional accuracy of components manufactured through additive manufacturing processes. The methodology involves the adept utilization of Autodesk Inventor Software, strategically embossing capital letters from A to O onto a rectangular plate. The resulting models are exported in STL for-mat, laying the foundation for rapid prototyping. The investigation unfolds with the application of a Prusa İ3 desktop 3D printer, where specific settings, including layer height (ranging from 90 to 300 microns), 20% infill density, and a heated bed temperature of 60 ºC, are scrupulously chosen. Three different embossing methods are examined in this study to see how each affects dimensional cor-rectness. These methods are join, cut half, and cut through. Through a meticulous comparative analysis, facilitated by high-resolution image acquisition and advanced processing techniques like binarizing and edge detection, the study discerns that embossing with join yields shapes character-ized by higher dimensional accuracy, a conclusion substantiated by correlation coefficient analysis. This research stands as a significant contribution, offering valuable insights into optimizing additive manufacturing processes and elevating dimensional precision in 3D printed components. KW - Additive Manufacturing KW - Shape Effects KW - Image Processing KW - Edge Detection KW - Dimensional Accuracy KW - STL Format. N2 - In this comprehensive exploration, the study explores the relationship between shape and the di-mensional accuracy of components manufactured through additive manufacturing processes. The methodology involves the adept utilization of Autodesk Inventor Software, strategically embossing capital letters from A to O onto a rectangular plate. The resulting models are exported in STL for-mat, laying the foundation for rapid prototyping. The investigation unfolds with the application of a Prusa İ3 desktop 3D printer, where specific settings, including layer height (ranging from 90 to 300 microns), 20% infill density, and a heated bed temperature of 60 ºC, are scrupulously chosen. Three different embossing methods are examined in this study to see how each affects dimensional cor-rectness. These methods are join, cut half, and cut through. Through a meticulous comparative analysis, facilitated by high-resolution image acquisition and advanced processing techniques like binarizing and edge detection, the study discerns that embossing with join yields shapes character-ized by higher dimensional accuracy, a conclusion substantiated by correlation coefficient analysis. This research stands as a significant contribution, offering valuable insights into optimizing additive manufacturing processes and elevating dimensional precision in 3D printed components. CR - 1.Turner, N., Strong, B. and Gold, S.A., “Review of melt extrusion additive manufacturing pro-cesses: I. Process design and modeling”, Rapid Prototyping Journal, Vol. 20, Issue 3, Pages 192-204, 2014. CR - 2.Turner, B.N and Gold, S.A., “A review of melt extrusion additive manufacturing processes: II. Materials, dimensional accuracy, and surface roughness”, Rapid Prototyping Journal, Vol. 2, Issue 3, Pages 250-261, 2015. 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