TY - JOUR TT - THE INFLUENCES OF VARYING FEED RATE ON HOLE QUALITY AND FORCE IN DRILLING CFRP COMPOSITE AU - Yaşar, Nafiz AU - Günay, Mustafa PY - 2017 DA - September JF - Gazi University Journal of Science PB - Gazi University WT - DergiPark SN - 2147-1762 SP - 39 EP - 50 VL - 30 IS - 3 KW - CFRP KW - Drilling KW - Varying feed rate KW - Hole quality KW - Anova N2 - The selection of drill geometry anddrilling parameters has high importance due to thermo-mechanical formations indrilling of carbon fiber reinforced polymer (CFRP) which has anisotropicstructure. This study focused on the effects of drilling parameters on thrustforce and hole quality in drilling of CFRP composites by applying constant and varyingfeed rate with uncoated WC drills having different point angles. Surfaceroughness, delamination factor and diameter plays a crucial role in theproduction of close-tolerance holes in hole quality. The quality of the holesurface was examined via surface roughness measurements and surface damage byscanning electron microscopy (SEM). Machinability experiments were performedwith three different levels of drilling parameters that are point angle,cutting speed and feed rate. It was determined that thrust force (Fz),delamination factor (Fd) and surface roughness (Ra) values obtained in drillingprocesses by varying feed rate in hole exit are lower than that of constantfeed rate with average of 21%, 14% and 36%, respectively. On the other hand,hole diameter (d) values obtained with varying feed rate in hole exit were higherthan that of constant feed rate. The effects of drilling parameters on Fz, Fdand Ra were determined by analysis of variance with 95% confidence level andfeed rate was found as the most significant parameter on them. CR - [1]. İsbilir, O., Ghassemieh, E., “Numerical investigation of the effects of drill geometry on drilling induced delamination of carbon fiber reinforced composites”, Composite Structural, 105: 126-133, (2013). CR - [2]. Soutis, C., “Fibre reinforced composites in aircraft construction”, Progress in Aerospace Sciences, 41(2) 143–51, (2005). CR - [3]. Liu, D., Tang, Y., Cong W.L., “A review of mechanical drilling for composite laminates”, Composite Structures, 94(4) 1265–79, (2012). CR - [4]. Singh, I., Bhatnagar, N., Viswanath, P., “Drilling of uni-directional glass fiber reinforced plastics: experimental and finite element study”, Materials and Design, 29(2) 546-553, (2008). CR - [5]. Faraz, A., Biermann,D., Weinert, K., “Cutting edge rounding: An innovative tool wear criterion in drilling CFRP composite laminates”, International Journal of Machine Tools and Manufacture, 49 1185-1196, (2009). CR - [6]. Fan, Y., Zhang, L., “New development of extra large composite aircraft components application technology”, Advanced of Aircraft Manufacture Technology, 30(3) 534-543, (2009). CR - [7]. Ahmad, J., “Machining of polymer composites”, Boston, MA: Springer-Verlag, (2009). CR - [8]. Xu, J., Mkaddem, A., Mansori, M., “Recent advances in drilling hybrid FRP/Ti composite: A state-of-the-art review”, Composite Structures, 135 316–338, (2016). CR - [9]. Abrão, A. M., vd, “Drilling of fiber reinforced plastics: A review”, Journal of Materials Processing Technology, 186(1-3) 1-7, (2007). CR - [10]. Pecat, O., Brinksmeier, E., “Low damage drilling of CFRP/Titanium compound materials for fastening”, 2nd CIRP 2nd CIRP Conference on Surface Integrity (CSI) Procedia CIRP 1–7, (2014). UR - https://dergipark.org.tr/en/pub/gujs/issue//287806 L1 - https://dergipark.org.tr/en/download/article-file/342755 ER -