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RAPID PROTOTYPING TECHNOLOGIES AND APPLICATION AREAS

Year 2013, Issue: 031, 53 - 70, 15.08.2013

Abstract

Machining methods, widely used in industry, can be generalized into traditional manufacturing methods such as turning, milling, drilling, shaping, grinding and into chipless manufacturing methods including casting, plastic forming and welding. In addition, electrical discharge machining, laser, ultrasonic, high pressure water jet and plasma processing are known as untraditional advanced manufacturing methods. In recent years, an unusual method named as rapid prototyping manufacturing has been developed rapidly and has become the center of attention in the manufacturing sector. This paper studies ten different rapid prototyping techniques with their application areas. These techniques are compared in terms of strength, roughness and resolution. The paper also explains pre and post processing operations applied throughout the process.

References

  • [1] B. Ozugur, “Hızlı prototipleme teknikleri ile kompleks yapıdaki parçaların üretilebilirliklerinin araştırılması”, Yüksek Lisans Tezi, Gazi Üniversitesi Fen Bilimleri Enstitüsü, (2006).
  • [2] J.E. Blanther, “Manufacture of contour relief maps”, US Patent, #473,901 (1892).
  • [3] O.J. Munz, “Photo-Glyph recording”, US Patent, #2,775,758, (1956).
  • [4] W.K. Swainson, “Method, medium and apparatus for producing three-dimensional figure product”, US Patent #4.041.476 (1977).
  • [5] P.A.Ciraud, “Process and device for the manufacture of any objects desired from any meltable material”, FRG Disclosure Publication, (1972).
  • [6] R.F.Housholder, “Molding process”, US Patent #4,247,508, (1981).
  • [7] L.B. David, J.B.J. Joseph, C.L. Ming and W.R. David, “A brief history of additive manufacturing and the 2009 roadmap for additive manufacturing: looking back and looking ahead”, US-TURKEY Workshop On Rapid Technologies, September 24, 5-1, (2009).
  • [8] E. Negis, “A short history and applications of 3D printing technologies in Turkey”, US-TURKEY Workshop On Rapid Technologies, September 24, 23-30, (2009).
  • [9] I. Drstvensek, B.Valentan, T.Brajlih, T.Strojnik, H.N. Ihan, “Direct digital manufacturing as communication and implantation tool in medicine”, US-TURKEY Workshop On Rapid Technologies, September 24, 75-81, (2009).
  • [10] T.Wohlers, “Wohler’s report 2009”, Wohlers Associates, Inc., (2009).
  • [11] G. Dogan, “Mikro ve nano hızlı prototipleme”, Yüksek Lisans Tezi, Yıldız Teknik Üniversitesi Fen Bilimleri Enstitüsü, (2007).
  • [12] S.O.Onuh, Y.Y.Yusuf, “Rapid prototyping technology: applications and benefits for rapid product development”, Journal of Intelligent Manufacturing, 10, 301, (1999).
  • [13] S.O.Onuh, K.K.B. Hon, “Integration of rapid prototyping technology into FMS for agile manufacturing”, Journal of Integrated Manufacturing Systems, 12, 179-86, (2001).
  • [14] İnternet: E. Negis, “İmalatta mükemmele doğru; Oto-inşa teknolojileri”, http://www.turkcadcam.net, (2005).
  • [15] M. Ermurat, “Hızlı prototip ve üretim teknolojilerinin incelenmesi”, Yüksek Lisans Tezi, Gebze İleri Teknoloji Enstitüsü Mühendislik ve Fen Bilimleri Enstitüsü, (2002).
  • [16] R.Merz, F.B.Prinz, L.E.Weiss, “Shape deposition manufacturing", Proceedings of the Solid Freeform Fabrication Symposium, The University of Texas at Austin, 1-7, (1994).
  • [17] M.D.Aaron, R.W.Christopher and D.H. Robert, ‘‘Embedded sensors for biomimetic robotics via shape deposition manufacturing’’, Division of Engineering and Applied Sciences Harvard University, Pisa, Italy,1-6, (2006).
  • [18] C.K.Chua, K.F.Leong, C.S.Lim, “Rapid Prototyping. Principles and Applications”, Third Edition, World Scientific, (2010).
  • [19] F. B. Prinz, Lee E. Weiss, “Novel Applications and Implementations ofShape Deposition Manufacturing”, Naval Research Reviews, Office of Naval Research, pp. 19-26, Vol. L,(1998).
  • [20] İnternet: http://www.custompart.net, (2013).
  • [21] İnternet: http://www.stratasys.com, (2013).
  • [22] İnternet: http://www.3dsystems.com, (2013).
  • [23] İnternet: http://www.eos.info, (2013).
  • [24] İnternet: http://www.arcam.com, (2013).

HIZLI PROTOTİPLEME TEKNOLOJİLERİ VE UYGULAMA ALANLARI

Year 2013, Issue: 031, 53 - 70, 15.08.2013

Abstract

Endüstride yaygın olarak kullanılan geleneksel imalat yöntemleri talaşlı imalat yöntemleri olarak tornalama, frezeleme, delme, vargelleme, taşlama vb, talaşsız imalat yöntemleri olarak da döküm, plastik şekil verme ve kaynak olarak genelleştirilebilir. Bunların dışında elektroerozyon, lazer, ultrasonik, basınçlı su jeti ve plazma ile işleme gibi alışılmamış ileri imalat yöntemleri de kullanılmaktadır. Son yıllarda imalat sektörüne giren ve hızla gelişen sıra dışı bir imalat yöntemi de hızlı prototiplemedir. Bu çalışmada, dünyada ve ülkemizde kullanılmakta olan 10 adet hızlı prototipleme teknolojisi ve uygulama alanları açıklanmış, imal edilen parçaların mukavemeti, pürüzlülüğü ve çözünürlük gibi özellikleri karşılaştırılmış ve proses boyunca uygulanan ön ve son işlemler açıklanmıştır.

References

  • [1] B. Ozugur, “Hızlı prototipleme teknikleri ile kompleks yapıdaki parçaların üretilebilirliklerinin araştırılması”, Yüksek Lisans Tezi, Gazi Üniversitesi Fen Bilimleri Enstitüsü, (2006).
  • [2] J.E. Blanther, “Manufacture of contour relief maps”, US Patent, #473,901 (1892).
  • [3] O.J. Munz, “Photo-Glyph recording”, US Patent, #2,775,758, (1956).
  • [4] W.K. Swainson, “Method, medium and apparatus for producing three-dimensional figure product”, US Patent #4.041.476 (1977).
  • [5] P.A.Ciraud, “Process and device for the manufacture of any objects desired from any meltable material”, FRG Disclosure Publication, (1972).
  • [6] R.F.Housholder, “Molding process”, US Patent #4,247,508, (1981).
  • [7] L.B. David, J.B.J. Joseph, C.L. Ming and W.R. David, “A brief history of additive manufacturing and the 2009 roadmap for additive manufacturing: looking back and looking ahead”, US-TURKEY Workshop On Rapid Technologies, September 24, 5-1, (2009).
  • [8] E. Negis, “A short history and applications of 3D printing technologies in Turkey”, US-TURKEY Workshop On Rapid Technologies, September 24, 23-30, (2009).
  • [9] I. Drstvensek, B.Valentan, T.Brajlih, T.Strojnik, H.N. Ihan, “Direct digital manufacturing as communication and implantation tool in medicine”, US-TURKEY Workshop On Rapid Technologies, September 24, 75-81, (2009).
  • [10] T.Wohlers, “Wohler’s report 2009”, Wohlers Associates, Inc., (2009).
  • [11] G. Dogan, “Mikro ve nano hızlı prototipleme”, Yüksek Lisans Tezi, Yıldız Teknik Üniversitesi Fen Bilimleri Enstitüsü, (2007).
  • [12] S.O.Onuh, Y.Y.Yusuf, “Rapid prototyping technology: applications and benefits for rapid product development”, Journal of Intelligent Manufacturing, 10, 301, (1999).
  • [13] S.O.Onuh, K.K.B. Hon, “Integration of rapid prototyping technology into FMS for agile manufacturing”, Journal of Integrated Manufacturing Systems, 12, 179-86, (2001).
  • [14] İnternet: E. Negis, “İmalatta mükemmele doğru; Oto-inşa teknolojileri”, http://www.turkcadcam.net, (2005).
  • [15] M. Ermurat, “Hızlı prototip ve üretim teknolojilerinin incelenmesi”, Yüksek Lisans Tezi, Gebze İleri Teknoloji Enstitüsü Mühendislik ve Fen Bilimleri Enstitüsü, (2002).
  • [16] R.Merz, F.B.Prinz, L.E.Weiss, “Shape deposition manufacturing", Proceedings of the Solid Freeform Fabrication Symposium, The University of Texas at Austin, 1-7, (1994).
  • [17] M.D.Aaron, R.W.Christopher and D.H. Robert, ‘‘Embedded sensors for biomimetic robotics via shape deposition manufacturing’’, Division of Engineering and Applied Sciences Harvard University, Pisa, Italy,1-6, (2006).
  • [18] C.K.Chua, K.F.Leong, C.S.Lim, “Rapid Prototyping. Principles and Applications”, Third Edition, World Scientific, (2010).
  • [19] F. B. Prinz, Lee E. Weiss, “Novel Applications and Implementations ofShape Deposition Manufacturing”, Naval Research Reviews, Office of Naval Research, pp. 19-26, Vol. L,(1998).
  • [20] İnternet: http://www.custompart.net, (2013).
  • [21] İnternet: http://www.stratasys.com, (2013).
  • [22] İnternet: http://www.3dsystems.com, (2013).
  • [23] İnternet: http://www.eos.info, (2013).
  • [24] İnternet: http://www.arcam.com, (2013).
There are 24 citations in total.

Details

Primary Language Turkish
Subjects Mechanical Engineering
Journal Section Articles
Authors

İsmet Çelik

Feridun Karakoç

M. Cemal Çakır This is me

Alpaslan Duysak This is me

Publication Date August 15, 2013
Published in Issue Year 2013 Issue: 031

Cite

APA Çelik, İ., Karakoç, F., Çakır, M. C., Duysak, A. (2013). HIZLI PROTOTİPLEME TEKNOLOJİLERİ VE UYGULAMA ALANLARI. Journal of Science and Technology of Dumlupınar University(031), 53-70.

HAZİRAN 2020'den itibaren Journal of Scientific Reports-A adı altında ingilizce olarak yayın hayatına devam edecektir.