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Araç Fren Sistemlerinin Isıl Performansının Parametrik Olarak İncelenmesi

Year 2018, Volume: 5 Issue: 2, 556 - 565, 31.05.2018
https://doi.org/10.31202/ecjse.398398

Abstract

Araçlarda yapılan ani fren sonucunda
disk balata sistemlerinde ısınma ortaya çıkmaktadır. Özellikle yüksek
sıcaklıklara ulaşıldığı zaman balata malzemesinde aşınma meydana gelebilir. Bu
durum fren performansını olumsuz etkilemektedir. Bu çalışmada, disk balata
sistemi Comsol programında üç boyutlu olarak modellenmiş ve zamana bağlı nümerik
simülasyonlar yapılmıştır. Ani fren yapıldığı andaki disk balata ısınma süreci farklı
araç hızları için (80, 100 ve 120 km/h) incelenmiştir. Aynı zamanda farklı disk
malzemelerinin (dökme demir, paslanmaz çelik, karbon-karbon kompoziti) frenleme
sürecindeki sıcaklık artışı belirlenmiştir. Bununla birlikte araç ağırlığının fren
sistemi üzerindeki etkisi olup olmadığı tespit edilmiştir. Son olarak disk ve
balata arasındaki sürtünme katsayısının ısınma sürecine etkisi nümerik olarak incelenmiştir. 

References

  • [1] Reinsch, E.W., “Sintered Metal Brake Linings For Automotive Applications, Delco-Moraine Division”, General motors corp dayton, Ohio, cilt 2 sayfa 9-21, 1970.
  • [2] Sands, R.L., “Sintered Friction Materials”, Powder metallurgy practice and application, George Newnes Ltd, London, cilt 9, sayfa 198-203 1966.
  • [3] Comsol Multiphysics 5.3. Heat Transfer Model Library, Heat Transfer Module User’s Guide, 2000.
  • [4] Paustenbach, D., Finley, B.L., Lu, E.T., Brorby, G.P., Sheehan, P.J., “Environmental and Occupational Health Hazards Associated with The Presence of Asbestos in Brake Linings And Pads (1900 To Present): A State-Of-The-Art Review”. Journal of Toxicology and Environmental Health, Part B, 7:33–110, 2004.
  • [5] Ulaştırma denizcilik ve haberleşme bakanlığı, Karayolları Genel Müdürlüğü, Durma ve intikal süreleri, http://www.kgm.gov.tr/sayfalar/kgm/sitetr/trafik/durmaintikal.aspx.
  • [6] Chand, N., Hashmi, S.A.R., Lomash, S. and Naik, A., “Development of Asbestos Free Brake Pad”, IE (I) Journal MC, Vol 85, April 2004.
  • [7] Aleksendric, D., Duboka, C., “Fade Performance Prediction of Automotive Friction Materials by Means of Artificial Neural Networks”, Wear, No 262, 778-790, 2007.
  • [8] Floquet, A., Dubourg, M.C., “Non axis symmetric effects for three dimensional Analyses of a Brake”, ASME J. Tribology, vol. 116, page 401-407, 1994.
  • [9] Jang, H., Ko, K., Kim, S.J., Basch, R.H., Fash, J.W. “The Effect of Metal Fibers on The Friction Performance of Automotive Brake Friction Materials”, Wear, 256(3-4), 406-414, 2004.
  • [10] Adamowicz, A, Grzes, P., “Three-Dimensional FE Model For Calculation of Temperature of A Thermosensitive Disk”, Applied Thermal Engineering 50, 572-581, 2013.
  • [11] Erdem, M., Altıparmak, D., “Fren Disk Sıcaklığının Frenleme Performansına Etkisi”, Journal of the Faculty of Engineering and Architecture of Gazi University, Cilt 29, No 2, 425-432, 2014.
  • [12] Hwang, J.H., Kim, H.S., Choi, Y., Kim, B.S., Kang, K.W.,“The Thermal Analysis of Brake Disk with 3-D Coupled Analysis” Key Engineering Materials Vols. 297-300, pp 305-310, 2005.
  • [13] Valvano, T., Lee, K., “An Analytical Method to Predict Thermal Distortion of a Brake Rotor”, SAE 2000-01-0445 World Congress Detroit, Michigan March 6-9,vol. 109, pp. 566-571, 2000.
  • [14] Mosleh, M, Blau, P.J., Dumitrescu, D., “Characteristics and Morphology of Wear Particles from Laboratory Testing of Disk Brake Materials”, Wear 352, 114-120, 2003.
  • [15] Parab, V., Naik, Kunal., and Dhale, A.D. “Structural and Thermal Analysis of Brake Disk”, International Journal of Engineering Development and Research, Volume 2, Issue 2, 2014.
  • [16] Turkan, B., Canbolat, A.S., Can, M., Etemoğlu, A.B. “Numerical Investigation Into The Temperature Distribution On The Disk Brake System”, The Journal of MacroTrends in Technology and Innovation, Volume 3, Issue 1, p.8-20, 2016.

Parametric Investigation on Thermal Performance of Vehicle Brake Systems

Year 2018, Volume: 5 Issue: 2, 556 - 565, 31.05.2018
https://doi.org/10.31202/ecjse.398398

Abstract

As a result of the sudden brake in vehicles, heating is
occurred in the disc brake systems. Especially, when high temperatures are
reached, corrosion may occur in the brake pad. This situation affects the brake
performance negatively. In this study, disc brake system was built three-dimensionally
in Comsol program and time dependent numerical simulations were made. Disc
brake heating when
sudden braking is applied was
investigated for different vehicle velocities (80, 100 and 120 km/h). At the
same time, the temperature increase during the braking process was determined for
different disk materials (cast iron, stainless steel, carbon-carbon
composites). Also, it has been determined whether the vehicle weight is an
effect on the brake system. Finally, the effect of friction coefficient between
disc and pad on the heating process was investigated numerically. 

References

  • [1] Reinsch, E.W., “Sintered Metal Brake Linings For Automotive Applications, Delco-Moraine Division”, General motors corp dayton, Ohio, cilt 2 sayfa 9-21, 1970.
  • [2] Sands, R.L., “Sintered Friction Materials”, Powder metallurgy practice and application, George Newnes Ltd, London, cilt 9, sayfa 198-203 1966.
  • [3] Comsol Multiphysics 5.3. Heat Transfer Model Library, Heat Transfer Module User’s Guide, 2000.
  • [4] Paustenbach, D., Finley, B.L., Lu, E.T., Brorby, G.P., Sheehan, P.J., “Environmental and Occupational Health Hazards Associated with The Presence of Asbestos in Brake Linings And Pads (1900 To Present): A State-Of-The-Art Review”. Journal of Toxicology and Environmental Health, Part B, 7:33–110, 2004.
  • [5] Ulaştırma denizcilik ve haberleşme bakanlığı, Karayolları Genel Müdürlüğü, Durma ve intikal süreleri, http://www.kgm.gov.tr/sayfalar/kgm/sitetr/trafik/durmaintikal.aspx.
  • [6] Chand, N., Hashmi, S.A.R., Lomash, S. and Naik, A., “Development of Asbestos Free Brake Pad”, IE (I) Journal MC, Vol 85, April 2004.
  • [7] Aleksendric, D., Duboka, C., “Fade Performance Prediction of Automotive Friction Materials by Means of Artificial Neural Networks”, Wear, No 262, 778-790, 2007.
  • [8] Floquet, A., Dubourg, M.C., “Non axis symmetric effects for three dimensional Analyses of a Brake”, ASME J. Tribology, vol. 116, page 401-407, 1994.
  • [9] Jang, H., Ko, K., Kim, S.J., Basch, R.H., Fash, J.W. “The Effect of Metal Fibers on The Friction Performance of Automotive Brake Friction Materials”, Wear, 256(3-4), 406-414, 2004.
  • [10] Adamowicz, A, Grzes, P., “Three-Dimensional FE Model For Calculation of Temperature of A Thermosensitive Disk”, Applied Thermal Engineering 50, 572-581, 2013.
  • [11] Erdem, M., Altıparmak, D., “Fren Disk Sıcaklığının Frenleme Performansına Etkisi”, Journal of the Faculty of Engineering and Architecture of Gazi University, Cilt 29, No 2, 425-432, 2014.
  • [12] Hwang, J.H., Kim, H.S., Choi, Y., Kim, B.S., Kang, K.W.,“The Thermal Analysis of Brake Disk with 3-D Coupled Analysis” Key Engineering Materials Vols. 297-300, pp 305-310, 2005.
  • [13] Valvano, T., Lee, K., “An Analytical Method to Predict Thermal Distortion of a Brake Rotor”, SAE 2000-01-0445 World Congress Detroit, Michigan March 6-9,vol. 109, pp. 566-571, 2000.
  • [14] Mosleh, M, Blau, P.J., Dumitrescu, D., “Characteristics and Morphology of Wear Particles from Laboratory Testing of Disk Brake Materials”, Wear 352, 114-120, 2003.
  • [15] Parab, V., Naik, Kunal., and Dhale, A.D. “Structural and Thermal Analysis of Brake Disk”, International Journal of Engineering Development and Research, Volume 2, Issue 2, 2014.
  • [16] Turkan, B., Canbolat, A.S., Can, M., Etemoğlu, A.B. “Numerical Investigation Into The Temperature Distribution On The Disk Brake System”, The Journal of MacroTrends in Technology and Innovation, Volume 3, Issue 1, p.8-20, 2016.
There are 16 citations in total.

Details

Primary Language Turkish
Subjects Engineering
Journal Section Makaleler
Authors

Akın Burak Etemoğlu

Nagihan Etemoğlu This is me

Burak Türkan

Ahmet Serhan Canbolat

Publication Date May 31, 2018
Submission Date February 25, 2018
Acceptance Date March 27, 2018
Published in Issue Year 2018 Volume: 5 Issue: 2

Cite

IEEE A. B. Etemoğlu, N. Etemoğlu, B. Türkan, and A. S. Canbolat, “Araç Fren Sistemlerinin Isıl Performansının Parametrik Olarak İncelenmesi”, ECJSE, vol. 5, no. 2, pp. 556–565, 2018, doi: 10.31202/ecjse.398398.