Abstract
Polipropilen en yaygın kullanılan polimer malzeme türüdür. Gıdadan tekstile bir çok alanda kullanımı oldukça yaygındır. Plastik enjeksiyon ile kalıplama yöntemi, plastik parçaların üretiminde kullanılan en yaygın yöntemlerden bir tanesidir. Plastik enjeksiyon kalıplama ile farklı ebatlarda ve şekillerde bir çok ürün üretilebilmektedir. Çalışmamızda, plastik enjeksiyon yöntemi ile polipropilen hammaddeden, oymalı mobilya üretimi yapılmış ve üretime uygun parametreler belirtilmiştir. Basınç, sıcaklık, zaman ve hız gibi faktörler üretimi ve son ürün kalitesini doğrudan etkileyen faktörlerdir. Bu sebeple, parametrelerin optimizesinin iyi olması oldukça önemlidir. Üretimin toplam döngü süresi 40 saniye olarak belirlenmiş olup, son ürün 170 gr ve 0,9 mm et kalınlığına sahip bir üründür. Çalışma sonucunda, örnek firmaya ait maliyet giderleri belirtilmiştir.
References
- Cervantes-Sanmiguel, K.I., Vargas-Flores M.J. & Ibarra-Rojas, O.J. (2020). Two-stage sequential approach for scheduling with lot-sizing decisions in the context of plastic injection systems. Computers & Industrial Engineering, 106969.
- Aslaner, A.A., Coşkun, A., Tülemiş, N.İ., Özboyacı, E., Ergün, N., Bulut, B., Gülbent, G., Paldrak, M. & Staiou, E. (2021). Parallel machine scheduling problem for a plastic injection company. Lecture Notes in Mechanical Engineering, Springer.
- Finkeldey, F., Volke, J., Zarges, J.C., Heim, H. & Wiederkehr, P. (2020). Learning quality characteristics for plastic injection molding processes using a combination of simulated and measured data. Journal of Manufacturing Processes, 60, 134-143.
- Maulidina, L.N., Atmaji, F.T.D. & Alhilman, J. (2019). The proposed maintenance task for plastic injection machine using reliability and risk centered maintenance (RRCM) method in manufacturing industry. Computer, Mathematics and Engineering Applications, 10, 83-92.
- Özgüven, C. (2020). Comparison of conventional plastic injection molding process and plastic injection molding process with rapid heat and cool technology. Graduate School of Natural and Applied Sciences, Kocaeli University, Kocaeli, Turkey.
- Erkut, M., (2019). An enhanced requirements extraction application for advanced planning systems: a case study for plastic injection factory planning. The Degree of Master of Science Thesis, İzmir University of Economics, İzmir, Turkey.
- Kızılöz, H. (2019). Changing of cooling parametres in plastic injection mould and investigation of effects on production of polypropylene product. Institute of Graduate Studies, Konya Technical University, Konya, Turkey.
- Tunçer, K. (2019). Investigation of the effects of plastic injection parameters on product quality. Master Thesis, Graduate School of Applied and Natural Sciences, Celal Bayar University, Manisa, Turkey.
Abstract
Polypropylene is the most widely used type of polymer material. It is widely used in many areas from food to textile. Plastic injection molding is one of the most common methods used in the production of plastic parts. Many products in different sizes and shapes can be produced with plastic injection molding. In our study, carved furniture was produced from polypropylene raw material by plastic injection method and the parameters suitable for production were specified. Factors such as pressure, temperature, time, and speed are factors that directly affect the production and end product quality. For this reason, it is very important that the parameters are optimized well. The total cycle time of the production is determined as 40 seconds, and the final product is a product with 170 grams and 0.9 mm wall thickness. At the end of the study, the cost expenses of the sample firm were specified.
References
- Cervantes-Sanmiguel, K.I., Vargas-Flores M.J. & Ibarra-Rojas, O.J. (2020). Two-stage sequential approach for scheduling with lot-sizing decisions in the context of plastic injection systems. Computers & Industrial Engineering, 106969.
- Aslaner, A.A., Coşkun, A., Tülemiş, N.İ., Özboyacı, E., Ergün, N., Bulut, B., Gülbent, G., Paldrak, M. & Staiou, E. (2021). Parallel machine scheduling problem for a plastic injection company. Lecture Notes in Mechanical Engineering, Springer.
- Finkeldey, F., Volke, J., Zarges, J.C., Heim, H. & Wiederkehr, P. (2020). Learning quality characteristics for plastic injection molding processes using a combination of simulated and measured data. Journal of Manufacturing Processes, 60, 134-143.
- Maulidina, L.N., Atmaji, F.T.D. & Alhilman, J. (2019). The proposed maintenance task for plastic injection machine using reliability and risk centered maintenance (RRCM) method in manufacturing industry. Computer, Mathematics and Engineering Applications, 10, 83-92.
- Özgüven, C. (2020). Comparison of conventional plastic injection molding process and plastic injection molding process with rapid heat and cool technology. Graduate School of Natural and Applied Sciences, Kocaeli University, Kocaeli, Turkey.
- Erkut, M., (2019). An enhanced requirements extraction application for advanced planning systems: a case study for plastic injection factory planning. The Degree of Master of Science Thesis, İzmir University of Economics, İzmir, Turkey.
- Kızılöz, H. (2019). Changing of cooling parametres in plastic injection mould and investigation of effects on production of polypropylene product. Institute of Graduate Studies, Konya Technical University, Konya, Turkey.
- Tunçer, K. (2019). Investigation of the effects of plastic injection parameters on product quality. Master Thesis, Graduate School of Applied and Natural Sciences, Celal Bayar University, Manisa, Turkey.
Details
| Primary Language | English |
|---|---|
| Subjects | Engineering |
| Journal Section | Articles |
| Authors | |
| Early Pub Date | July 29, 2021 |
| Publication Date | November 30, 2021 |
| Published in Issue | Year 2021 Issue: 27 |
