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Microstructure and Mechanical Properties of Cold Metal Transfer Welded AA6013/SiC Metal Matrix Composites

Year 2024, Volume: 14 Issue: 2, 115 - 121

Abstract

This study aims to investigate the impact of varying heat input, achieved through changes in welding current, on the strength of cast composites. Three AA6013 matrix composites (AMCs) of varying SiC content (3, 6, and 9 wt.%) were prepared using the vortex-route method, with dimensions of 250x110x60 mm. Subsequently, the cast composites were sliced into 3.5x100x50 mm dimensions for butt welding. Welding operations were conducted at current intensities of 110 A, 120 A, and 130 A via the cold metal transfer (CMT) welding method. The microstructures and tensile strength of the welded composites were thoroughly analysed.
Results indicated that an increase in heat input led to a decrease in the strength values of welded composites by up to 10%. Furthermore, a notable enhancement in the mechanical properties of the reinforced composites, ranging from 19% to 32%, was observed when compared to the unreinforced alloy. In conclusion, the CMT method, which provides relatively less heat input compared to other welding methods, enables the welding of AMCs to achieve superior mechanical properties while maintaining a low reinforcement ratio.

Supporting Institution

the Scientific Research Coordination Unit of Pamukkale University

Project Number

20FEBE040

References

  • [1] N. Chawla, K. K. Chawla, Metal Matrix Composites, 2nd ed., Springer, New York, 2013, pp. 336–350.
  • [2] A. Ulukoy, M. Topçu, S. Tasgetiren, “Experimental investigation of aluminum matrix functionally graded material: Microstructural and hardness analyses, fretting, fatigue, and mechanical properties, Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology”, vol. 230, no. 2, pp. 143–155, 2016, DOI: https://doi.org/10.1177/1350650115594405 .
  • [3] A. Ulukoy, M. Topçu, S. Tasgetiren, “The effect of aging treatments on wear behavior of aluminum matrix functionally graded material under wet and dry sliding conditions”, Materialwissenschaft und Werkstofftechnik, vol. 42, no. 9, pp. 806–811, 2011, DOI: https://doi.org/10.1002/mawe.201100784
  • [4] M. Arumugam, M. S. Omkumar, M. Vinayagam, “Mechanical and Tribological characteristics of AA6082/ZrB2 composites”, Materials Testing, vol. 63, no. 10, pp. 962-965, 2021, DOI: https://doi.org/10.1515/mt-2020-0111 .
  • [5] T. Singh, S. K. Tiwari, D. K. Shukla, “Mechanical and microstructural characterization of friction stir welded AA6061-T6 joints reinforced with nano-sized particles”, Materials Characterization, vol. 159, pp. 1-14, 2020, DOI: https://doi.org/10.1016/j.matchar.2019.110047 .
  • [6] P. Bassani, E. Capello, D. Colombo, B. Previtali, M. Vedani, “Effect of process parameters on bead properties of A359/SiC MMCs welded by laser”, Composites Part A: Applied Science and Manufacturing, vol. 38, no. 4, pp. 1089–1098, 2007, DOI: https://doi.org/10.1016/j.compositesa.2006.04.014 .
  • [7] C. G. Pickin, K. Young, “Evaluation of cold metal transfer (CMT) process for welding aluminium alloy, Science and Technology of Welding and Joining”, vol. 11, no. 5, pp. 583–585, 2006, DOI: https://doi.org/10.1179/174329306X120886 .
  • [8] S. Selvi, A. Vishvaksenan, E. Rajasekar, “Cold metal transfer (CMT) technology-An overview”, Defence technology, vol. 14, no. 1, pp. 28–44. 2018, DOI: https://doi.org/10.1016/j.dt.2017.08.002 .
  • [9] P. Kah, R. Suoranta, J. Martikainen, “Advanced gas metal arc welding processes”, Int J Adv Manuf Technol, 67, 655-674, (2013).
  • [10] F. Kahraman, G. M. Gençer, C. Yolcu, A. D. Kahraman, M. E. Dilbaz, “Soğuk metal transfer (CMT) ve darbeli soğuk metal transfer (darbeli CMT) kaynak işlemleri ile birleştirilmiş AA5754 alüminyum alaşımının mikroyapi ve mekanik özelliklerinin karşilaştirmali olarak incelenmesi”, DEU Mühendislik Fakültesi Fen ve Mühendislik Dergisi, 20(59), 625-636, (2018).
  • [11] K. Liu, X. Jiang, S. Chen, T. Yuan, Z. Yan, “Effect of SiC addition on microstructure and properties of Al–Mg alloy fabricated by powder and wire cold metal transfer process”, Journal of Materials Research and Technology, 17, 310-319, (2022).
  • [12] Y. Fan, F. Chen, S. Cao, Y. Hu, R. Xie, “Effect of coating submicron-sized La2O3 particles on regulating grain structure and mechanical properties of 6061 aluminum alloy CMT welded joints”, Materials Today Communications, 107764, (2023).
  • [13] E.F.A. Zeid, “Mechanical and electrochemical characteristics of solutionized AA 6061, AA6013 and AA 5086 aluminum alloys”, Journal of Materials Research and Technology, 8(2), 1870-1877, (2019).
  • [14] S. Aytekin, “Analysis of the microstructure and hardness properties of aluminum matrix composite material reinforced with nano Al2O3 particles using different currents and forms of welding”, Master's thesis, Pamukkale Üniversitesi Fen Bilimleri Enstitüsü, (2021).
  • [15] J.A. Taylor, “The effect of iron in Al-Si casting alloys”, In 35th Australian Foundry Institute National Conference, Vol. 31, pp. 148-157, (2004).
  • [16] C.T. Wu, S.L. Lee, M.H. Hsieh, J.C. Lin, “Effects of Cu content on microstructure and mechanical properties of Al–14.5 Si–0.5 Mg alloy”, Materials Characterization, 61(11), 1074-1079, (2010).
  • [17] A. Uluköy, “Pulsed metall inert gas (MIG) welding and its effects on the microstructure and element distribution of an aluminum matrix reinforced with SiC composite material”, Materialwiss Werks (2017).
  • [18] A.K. Lakshminarayanan, V. Balasubramanian, K. Elangovan, K. “Effect of welding processes on tensile properties of AA6061 aluminium alloy joints”. The International Journal of Advanced Manufacturing Technology, vol. 40, pp. 286-296, 2009, DOI: https://doi.org/10.1007/s00170-007-1325-0
  • [19] V. Balasubramanian, V. Ravisankar, G. Madhusudhan Reddy, “Effect of pulsed current welding on mechanical properties of high strength aluminum alloy”. Journal of Advanced Manufacturing Technology, 36, 254-262, 2008, DOI: https://doi.org/10.1007/s00170-006-0848-0
  • [20] P. Chandrasekar, D. Nagaraju, “The Effect of Electroless Ni–P-Coated Al2O3 on Mechanical and Tribological Properties of Scrap Al Alloy MMCs”. International Journal of Metalcasting, vol. 17, no. 1, pp. 356-372. (2022). https://doi.org/10.1007/s40962-022-00779-9
  • [21] M.B. Shuvho, M.A. Chowdhury, M. Kchaou, B.K. Roy, A. Rahman, M.A. Islam, “Surface characterization and mechanical behavior of aluminum based metal matrix composite reinforced with nano Al2O3, SiC, TiO2 particles”. Chemical Data Collections, vol. 28, 100442, 2020). https://doi.org/10.1016/j.cdc.2020.100442
Year 2024, Volume: 14 Issue: 2, 115 - 121

Abstract

Project Number

20FEBE040

References

  • [1] N. Chawla, K. K. Chawla, Metal Matrix Composites, 2nd ed., Springer, New York, 2013, pp. 336–350.
  • [2] A. Ulukoy, M. Topçu, S. Tasgetiren, “Experimental investigation of aluminum matrix functionally graded material: Microstructural and hardness analyses, fretting, fatigue, and mechanical properties, Proceedings of the Institution of Mechanical Engineers, Part J: Journal of Engineering Tribology”, vol. 230, no. 2, pp. 143–155, 2016, DOI: https://doi.org/10.1177/1350650115594405 .
  • [3] A. Ulukoy, M. Topçu, S. Tasgetiren, “The effect of aging treatments on wear behavior of aluminum matrix functionally graded material under wet and dry sliding conditions”, Materialwissenschaft und Werkstofftechnik, vol. 42, no. 9, pp. 806–811, 2011, DOI: https://doi.org/10.1002/mawe.201100784
  • [4] M. Arumugam, M. S. Omkumar, M. Vinayagam, “Mechanical and Tribological characteristics of AA6082/ZrB2 composites”, Materials Testing, vol. 63, no. 10, pp. 962-965, 2021, DOI: https://doi.org/10.1515/mt-2020-0111 .
  • [5] T. Singh, S. K. Tiwari, D. K. Shukla, “Mechanical and microstructural characterization of friction stir welded AA6061-T6 joints reinforced with nano-sized particles”, Materials Characterization, vol. 159, pp. 1-14, 2020, DOI: https://doi.org/10.1016/j.matchar.2019.110047 .
  • [6] P. Bassani, E. Capello, D. Colombo, B. Previtali, M. Vedani, “Effect of process parameters on bead properties of A359/SiC MMCs welded by laser”, Composites Part A: Applied Science and Manufacturing, vol. 38, no. 4, pp. 1089–1098, 2007, DOI: https://doi.org/10.1016/j.compositesa.2006.04.014 .
  • [7] C. G. Pickin, K. Young, “Evaluation of cold metal transfer (CMT) process for welding aluminium alloy, Science and Technology of Welding and Joining”, vol. 11, no. 5, pp. 583–585, 2006, DOI: https://doi.org/10.1179/174329306X120886 .
  • [8] S. Selvi, A. Vishvaksenan, E. Rajasekar, “Cold metal transfer (CMT) technology-An overview”, Defence technology, vol. 14, no. 1, pp. 28–44. 2018, DOI: https://doi.org/10.1016/j.dt.2017.08.002 .
  • [9] P. Kah, R. Suoranta, J. Martikainen, “Advanced gas metal arc welding processes”, Int J Adv Manuf Technol, 67, 655-674, (2013).
  • [10] F. Kahraman, G. M. Gençer, C. Yolcu, A. D. Kahraman, M. E. Dilbaz, “Soğuk metal transfer (CMT) ve darbeli soğuk metal transfer (darbeli CMT) kaynak işlemleri ile birleştirilmiş AA5754 alüminyum alaşımının mikroyapi ve mekanik özelliklerinin karşilaştirmali olarak incelenmesi”, DEU Mühendislik Fakültesi Fen ve Mühendislik Dergisi, 20(59), 625-636, (2018).
  • [11] K. Liu, X. Jiang, S. Chen, T. Yuan, Z. Yan, “Effect of SiC addition on microstructure and properties of Al–Mg alloy fabricated by powder and wire cold metal transfer process”, Journal of Materials Research and Technology, 17, 310-319, (2022).
  • [12] Y. Fan, F. Chen, S. Cao, Y. Hu, R. Xie, “Effect of coating submicron-sized La2O3 particles on regulating grain structure and mechanical properties of 6061 aluminum alloy CMT welded joints”, Materials Today Communications, 107764, (2023).
  • [13] E.F.A. Zeid, “Mechanical and electrochemical characteristics of solutionized AA 6061, AA6013 and AA 5086 aluminum alloys”, Journal of Materials Research and Technology, 8(2), 1870-1877, (2019).
  • [14] S. Aytekin, “Analysis of the microstructure and hardness properties of aluminum matrix composite material reinforced with nano Al2O3 particles using different currents and forms of welding”, Master's thesis, Pamukkale Üniversitesi Fen Bilimleri Enstitüsü, (2021).
  • [15] J.A. Taylor, “The effect of iron in Al-Si casting alloys”, In 35th Australian Foundry Institute National Conference, Vol. 31, pp. 148-157, (2004).
  • [16] C.T. Wu, S.L. Lee, M.H. Hsieh, J.C. Lin, “Effects of Cu content on microstructure and mechanical properties of Al–14.5 Si–0.5 Mg alloy”, Materials Characterization, 61(11), 1074-1079, (2010).
  • [17] A. Uluköy, “Pulsed metall inert gas (MIG) welding and its effects on the microstructure and element distribution of an aluminum matrix reinforced with SiC composite material”, Materialwiss Werks (2017).
  • [18] A.K. Lakshminarayanan, V. Balasubramanian, K. Elangovan, K. “Effect of welding processes on tensile properties of AA6061 aluminium alloy joints”. The International Journal of Advanced Manufacturing Technology, vol. 40, pp. 286-296, 2009, DOI: https://doi.org/10.1007/s00170-007-1325-0
  • [19] V. Balasubramanian, V. Ravisankar, G. Madhusudhan Reddy, “Effect of pulsed current welding on mechanical properties of high strength aluminum alloy”. Journal of Advanced Manufacturing Technology, 36, 254-262, 2008, DOI: https://doi.org/10.1007/s00170-006-0848-0
  • [20] P. Chandrasekar, D. Nagaraju, “The Effect of Electroless Ni–P-Coated Al2O3 on Mechanical and Tribological Properties of Scrap Al Alloy MMCs”. International Journal of Metalcasting, vol. 17, no. 1, pp. 356-372. (2022). https://doi.org/10.1007/s40962-022-00779-9
  • [21] M.B. Shuvho, M.A. Chowdhury, M. Kchaou, B.K. Roy, A. Rahman, M.A. Islam, “Surface characterization and mechanical behavior of aluminum based metal matrix composite reinforced with nano Al2O3, SiC, TiO2 particles”. Chemical Data Collections, vol. 28, 100442, 2020). https://doi.org/10.1016/j.cdc.2020.100442
There are 21 citations in total.

Details

Primary Language English
Subjects Material Production Technologies
Journal Section Research Article
Authors

Arzum Işıtan 0000-0002-5228-9788

Dirim Bartuğ Göktürk 0000-0003-1086-9984

Volkan Onar 0000-0001-6585-198X

Project Number 20FEBE040
Early Pub Date January 13, 2025
Publication Date
Published in Issue Year 2024 Volume: 14 Issue: 2

Cite

APA Işıtan, A., Göktürk, D. B., & Onar, V. (2025). Microstructure and Mechanical Properties of Cold Metal Transfer Welded AA6013/SiC Metal Matrix Composites. European Journal of Technique (EJT), 14(2), 115-121. https://doi.org/10.36222/ejt.1365379

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