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Stress concentration factor based design curves for cylinder-cylinder connections in pressure vessels

Year 2023, Volume: 7 Issue: 4, 268 - 277, 20.12.2023
https://doi.org/10.26701/ems.1356968

Abstract

The results of the parametric analysis of the cylinder-cylinder intersections in pressure vessels, performed in both elastic and plastic regions, are discussed in this study. Besides, the outcomes that contribute to the development of classical solutions in the literature are addressed as design curves depending on stress concentration factors (SCF). To begin with, the maximum stresses for cylinder-cylinder connections were calculated by finite element analysis and SCF values were obtained. In these calculations, external local loads acting on the nozzle centre and internal pressure are the main variables for loading conditions. Following that, different parametric approaches and loading conditions are presented to develop design curves for cylinder/cylinder connections by changing the main geometric parameters, such as cylinder and nozzle radii, and their thicknesses. A new approach is presented using these new curves thus allowing industrial designers to calculate maximum nozzle stresses without the need to undertake a thorough finite element analysis.

References

  • [1] Leckie, F. A., & Penny, R. K. (1963). Stress Concentration Factors for the Stresses at Nozzle Intersections in Pressure Vessels (Welding Research Council Bulletin 90).
  • [2] Spence, J., & Tooth, A. S. (Eds.). (2012). Pressure vessel design: concepts and principles.
  • [3] Kharat, A. R., Kamble, S. B., Patil, A. V., & Burse, I. D. (2016). comparative study of different approaches to estimate SCF in pressure vessel opening. Int. J. of Mechanical Engineering and Technology, 7: 142-155.
  • [4] Money, H. A. (1968, January). Designing flush cylinder-to-cylinder intersections to withstand pressure. In Mechanical Engineering 90(11): 74.
  • [5] Moffat, D. G., Mwenifumbo, J. A. M., Xu, S. H., & Mistry, J. (1991). Effective stress factors for piping branch junctions due to internal pressure and external moment loads. The Journal of Strain Analysis for Engineering Design, 26(2): 85-101.
  • [6] Moffat, D. G., Mistry, J., & Moore, S. E. (1999). Effective stress factor correlation equations for piping branch junctions under internal pressure loading. Journal of Pressure Vessel Technolology, 121(2): 121-126 https://doi.org/10.1115/1.2883674
  • [7] Mershon, J. L. (1987). Local Stresses in Cylindrical Shells due to External Loadings on Nozzles? Supplement to WRC Bulletin No. 107 (Revision 1). WRC Bulletin.
  • [8] Lind, N. C. (1968, January). Approximate stress-concentration analysis for pressurized branch pipe connections. In Mechanical Engineering 90(3): 78
  • [9] Decock, J. (1975). Reinforcement method of openings in cylindrical pressure vessels subjected to internal pressure. Weld. Res. Abroad, 21(9): 9-36.
  • [10] Kihiu, J. M., Rading, G. O., & Mutuli, S. M. (2007). Universal SCFs and optimal chamfering in cross-bored cylinders. International journal of pressure vessels and piping, 84(6): 396-404.
  • [11] Mukhtar, F. M., & Al-Gahtani, H. J. (2019). Comprehensive Evaluation of SCF for Spherical Pressure Vessels Intersected by Radial Cylindrical Nozzles. International Journal of Steel Structures, 19: 1911-1929.
  • [12] Gerdeen, J. C. (1972). Analysis of stress concentrations in thick cylinders with sideholes and crossholes. Journal of Manufacturing Science and Engineering, 94(3): 815-824
  • [13] Nziu, P. K., & Masu, L. M. (2019). Offsetting of circular cross bore effects on elastic pressurized thick cylinders. International journal of mechanical and production engineering research and development, 9: 71-82.
  • [14] Makulsawatudom, P., Mackenzie, D., & Hamilton, R. (2004). Stress concentration at crossholes in thick cylindrical vessels. The Journal of Strain Analysis for Engineering Design, 39(5): 471-481.
  • [15] Kharat, A., & Kulkarni, V. V. (2013). Stress concentration at openings in pressure vessels-A review. International Journal of Innovative Research in Science, Engineering and Technology, 2(3): 670-678.
  • [16] Bozkurt, M. (2022). Towards a unified design-by-analysis solution to pressure vessel nozzle-shell junctions under combined loading, PhD, University of Strathclyde Engineering, UK
  • [17] Bozkurt, M., Nash, D., & Uzzaman, A. (2021). A comparison of stress analysis and limit analysis approaches for single and multiple nozzle combinations in cylindrical pressure vessels. International Journal of Pressure Vessels and Piping, 194: 104563.
  • [18] Bozkurt, M., Nash, D., & Uzzaman, A. (2020, October). Effect of the internal pressure and external loads on nozzles in cylindrical vessel. In IOP Conference Series: Materials Science and Engineering, 938(1): 012007.
  • [19] Stikvoort, W. (2021). Effectiveness of reinforcement plates pertaining to pressure equipment. American Journal of Engineering Research (AJER), 10(8): 127-146.
Year 2023, Volume: 7 Issue: 4, 268 - 277, 20.12.2023
https://doi.org/10.26701/ems.1356968

Abstract

References

  • [1] Leckie, F. A., & Penny, R. K. (1963). Stress Concentration Factors for the Stresses at Nozzle Intersections in Pressure Vessels (Welding Research Council Bulletin 90).
  • [2] Spence, J., & Tooth, A. S. (Eds.). (2012). Pressure vessel design: concepts and principles.
  • [3] Kharat, A. R., Kamble, S. B., Patil, A. V., & Burse, I. D. (2016). comparative study of different approaches to estimate SCF in pressure vessel opening. Int. J. of Mechanical Engineering and Technology, 7: 142-155.
  • [4] Money, H. A. (1968, January). Designing flush cylinder-to-cylinder intersections to withstand pressure. In Mechanical Engineering 90(11): 74.
  • [5] Moffat, D. G., Mwenifumbo, J. A. M., Xu, S. H., & Mistry, J. (1991). Effective stress factors for piping branch junctions due to internal pressure and external moment loads. The Journal of Strain Analysis for Engineering Design, 26(2): 85-101.
  • [6] Moffat, D. G., Mistry, J., & Moore, S. E. (1999). Effective stress factor correlation equations for piping branch junctions under internal pressure loading. Journal of Pressure Vessel Technolology, 121(2): 121-126 https://doi.org/10.1115/1.2883674
  • [7] Mershon, J. L. (1987). Local Stresses in Cylindrical Shells due to External Loadings on Nozzles? Supplement to WRC Bulletin No. 107 (Revision 1). WRC Bulletin.
  • [8] Lind, N. C. (1968, January). Approximate stress-concentration analysis for pressurized branch pipe connections. In Mechanical Engineering 90(3): 78
  • [9] Decock, J. (1975). Reinforcement method of openings in cylindrical pressure vessels subjected to internal pressure. Weld. Res. Abroad, 21(9): 9-36.
  • [10] Kihiu, J. M., Rading, G. O., & Mutuli, S. M. (2007). Universal SCFs and optimal chamfering in cross-bored cylinders. International journal of pressure vessels and piping, 84(6): 396-404.
  • [11] Mukhtar, F. M., & Al-Gahtani, H. J. (2019). Comprehensive Evaluation of SCF for Spherical Pressure Vessels Intersected by Radial Cylindrical Nozzles. International Journal of Steel Structures, 19: 1911-1929.
  • [12] Gerdeen, J. C. (1972). Analysis of stress concentrations in thick cylinders with sideholes and crossholes. Journal of Manufacturing Science and Engineering, 94(3): 815-824
  • [13] Nziu, P. K., & Masu, L. M. (2019). Offsetting of circular cross bore effects on elastic pressurized thick cylinders. International journal of mechanical and production engineering research and development, 9: 71-82.
  • [14] Makulsawatudom, P., Mackenzie, D., & Hamilton, R. (2004). Stress concentration at crossholes in thick cylindrical vessels. The Journal of Strain Analysis for Engineering Design, 39(5): 471-481.
  • [15] Kharat, A., & Kulkarni, V. V. (2013). Stress concentration at openings in pressure vessels-A review. International Journal of Innovative Research in Science, Engineering and Technology, 2(3): 670-678.
  • [16] Bozkurt, M. (2022). Towards a unified design-by-analysis solution to pressure vessel nozzle-shell junctions under combined loading, PhD, University of Strathclyde Engineering, UK
  • [17] Bozkurt, M., Nash, D., & Uzzaman, A. (2021). A comparison of stress analysis and limit analysis approaches for single and multiple nozzle combinations in cylindrical pressure vessels. International Journal of Pressure Vessels and Piping, 194: 104563.
  • [18] Bozkurt, M., Nash, D., & Uzzaman, A. (2020, October). Effect of the internal pressure and external loads on nozzles in cylindrical vessel. In IOP Conference Series: Materials Science and Engineering, 938(1): 012007.
  • [19] Stikvoort, W. (2021). Effectiveness of reinforcement plates pertaining to pressure equipment. American Journal of Engineering Research (AJER), 10(8): 127-146.
There are 19 citations in total.

Details

Primary Language English
Subjects Solid Mechanics, Mechanical Engineering (Other)
Journal Section Research Article
Authors

Murat Bozkurt 0000-0002-7029-4679

David Nash 0000-0001-5422-6388

Publication Date December 20, 2023
Acceptance Date October 31, 2023
Published in Issue Year 2023 Volume: 7 Issue: 4

Cite

APA Bozkurt, M., & Nash, D. (2023). Stress concentration factor based design curves for cylinder-cylinder connections in pressure vessels. European Mechanical Science, 7(4), 268-277. https://doi.org/10.26701/ems.1356968

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