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The Effect of Cutting Paramaters on The Hole Quality and Tool Wear During The Drilling of Inconel 718

Year 2012, Volume: 25 Issue: 2, 533 - 540, 17.04.2012

Abstract

In this study the effect of cutting parameters on the hole quality (circularity and hole diameter) and tool wear during the drilling of super alloy Inconel 718 with coated and uncoated carbide drills was investigated. Drilling tests were carried out with uncoated and TiN and TiAlN coated carbide drills of 5 mm diameter at the CNC vertical machining center under dry cutting conditions by drilling blind holes of 8 mm depth and employing four different cutting speeds (10, 12.5, 15, 17.5 m/min) and three different feed rates (0.05, 0.075, 0.1 mm/rev). In the light of the hole diameters and the circularity measurements a comparison has been made in terms of the quality of the hole between cutting tools. It was observed that there was a decrease of tool performance and hole quality at high cutting speed and feed rate combinations. Serious increases in tool wears were observed with increasing cutting speed. Utmost wearing type was seen in the form of flank wear and chisel edge wear.

References

  • [1] Arunachalam, R., Mannan, M.A., “Machinability of nickel based high temperature alloys”, Mach Sci Technol., 4: 127-168 (2000).
  • [2] Bhattacharya, S.K., Javaid, A., Lewis, M.H., Walbank, J., “Wear mechanisms of syalon ceramic tools when machining nickel-based materials”, Metals Technology, 10: 482-483 (1983).
  • [3] Ezugwu, E.O., Wang, Z.M., Okeke, C.I., “Tool life and surface integrity when machining Inconel 718 with PVD- and CVD coated tools”, Tribology Transactions, 42 (2): 353–360 (1999).
  • [4] Turker, M., Hughes, T.A., “Oxidation behavior of three commercial ods alloys at 1200 o C”, Oxidation of Metals, 44: 505-525 (1995).
  • [5] Turker, M., Goldlinski, D., Petzoldt, F., “Effect of production parameters on the properties of In 718 superalloy by three dimensional printing”, Material Characterization, 59: 1728-1735 (2008).
  • [6] Ezugwu, E.O, Bonney, J, Yamane, Y., “An overview of the machinability of aeroengine alloys”, J Mater Process Technol., 134: 233–53 (2003).
  • [7] Rahman, M., Seah, W.K.H., Teo, T.T., “The machinability of inconel 718”, Journal of Materials Processing Technology, 63: 199-204 (1997).
  • [8] Richards, N., Currie, A.M., Aspinwall, D.K., Smith, D.J.M., Dewes, R.C., “Tool life data when machining nickel based alloys with ceramic cutting tools”, In: Proceeding of the Irish Manufacturing Conference, Dublin, pp. 13–21 (1995).
  • [9] Choudhury, I.A., El-Baradie, M.A., “Machinability of nickel base super alloys: a general review”, Journal of Materials Processing Technology, 77: 278–284 (1998).
  • [10] Noaker, P.M., “Super speeds for superalloys”, Manuf. Eng., 63–68 (1991).
  • [11] Ezugwu, E.O., Wang, Z.M., “Wear of coated carbide tools when machining nickel (Inconel 718) and titanium base (Ti-6Al-4V) alloys”, Tribology Transactions, 43: 263-268 (2000).
  • [12] Subramaniam, K., Cook, N.H., “Sensing of drill wear and prediction of drill life”, ASME, Journal of Engineering for Industry, 99: 295-301 (1997).
  • [13] Syed, E.A., Mannan, M.A., “Hole quality in drilling of annealed Inconel 718”, Transactions Of The North American Manufacturing Research Institution Of SME, 32: 271-278 (2004).
  • [14] Sandvik Coromant, “Modern Metal Cutting”, Sandvikens Tryckeri, Sweden, 43-47 (2008).
  • [15] Basile, S.A., “Modeling transverse motions of a drill bit for process understanding”, Precis. Eng., 15: 258-265 (1993).
  • [16] Internet: George Schuetz, Mahr Federal Inc. http://www.mahr.com/index.php?NodeID= 13616 (2009).
  • [17] Çakır, M.C., “Modern Talaşlı İmalat Yöntemleri”, Vipaş A.Ş., Bursa, 350-390 (2000).
  • [18] Mohammed, T.H., “Hole quality in deep hole drilling”, Materials and Manufacturıng Processes, 16 (2): 147-164 (2001).
  • [19] Mohan, S., Shan, H.S., “Analysis of Roundness Error and Surface Roughness in the Electro Jet Drilling Process”, Materials and Manufacturing Processes, 21: 1-9 (2006).
  • [20] Chen, Y.C., Liao, Y.S., “Study on wear mechanisms in drilling of Inconel 718 superalloy”, Journal of Materials Processing Technology, 140: 269-273 (2003).
  • [21] Klocke, F., Gerschwiler, K., Fritsch, R., Lung, D., “PVD-coated tools and native ester an advanced system for environmentally friendly machining”, Surf
  • [22] Kim, D., Ramulu, M., “Drilling process optimization for graphite/bismaleimide– titanium alloy stacks” Composite Structures, 63: 101–114 (2004).
  • [23] Kurt, M., Kaynak, Y., Bagci, E., “Evaluation of drilled hole quality in Al 2024 alloy”, Int. J. Adv. Manuf. Technol., 37: 1051–1060 (2008).
  • [24] Niinomi, M., “Mechanical Properties of Biomedical Titanium Alloys”, Materials Science and Engineering A, 243: 231-236 (1998).
  • [25] Sharman, A.R.C., Amarasinghe, A., Ridgway, K., “Tool life and surface integrity aspects when drilling and hole making in Inconel 718”, Journal of Materials Processing Technology, 200: 424–432 (2008).
Year 2012, Volume: 25 Issue: 2, 533 - 540, 17.04.2012

Abstract

References

  • [1] Arunachalam, R., Mannan, M.A., “Machinability of nickel based high temperature alloys”, Mach Sci Technol., 4: 127-168 (2000).
  • [2] Bhattacharya, S.K., Javaid, A., Lewis, M.H., Walbank, J., “Wear mechanisms of syalon ceramic tools when machining nickel-based materials”, Metals Technology, 10: 482-483 (1983).
  • [3] Ezugwu, E.O., Wang, Z.M., Okeke, C.I., “Tool life and surface integrity when machining Inconel 718 with PVD- and CVD coated tools”, Tribology Transactions, 42 (2): 353–360 (1999).
  • [4] Turker, M., Hughes, T.A., “Oxidation behavior of three commercial ods alloys at 1200 o C”, Oxidation of Metals, 44: 505-525 (1995).
  • [5] Turker, M., Goldlinski, D., Petzoldt, F., “Effect of production parameters on the properties of In 718 superalloy by three dimensional printing”, Material Characterization, 59: 1728-1735 (2008).
  • [6] Ezugwu, E.O, Bonney, J, Yamane, Y., “An overview of the machinability of aeroengine alloys”, J Mater Process Technol., 134: 233–53 (2003).
  • [7] Rahman, M., Seah, W.K.H., Teo, T.T., “The machinability of inconel 718”, Journal of Materials Processing Technology, 63: 199-204 (1997).
  • [8] Richards, N., Currie, A.M., Aspinwall, D.K., Smith, D.J.M., Dewes, R.C., “Tool life data when machining nickel based alloys with ceramic cutting tools”, In: Proceeding of the Irish Manufacturing Conference, Dublin, pp. 13–21 (1995).
  • [9] Choudhury, I.A., El-Baradie, M.A., “Machinability of nickel base super alloys: a general review”, Journal of Materials Processing Technology, 77: 278–284 (1998).
  • [10] Noaker, P.M., “Super speeds for superalloys”, Manuf. Eng., 63–68 (1991).
  • [11] Ezugwu, E.O., Wang, Z.M., “Wear of coated carbide tools when machining nickel (Inconel 718) and titanium base (Ti-6Al-4V) alloys”, Tribology Transactions, 43: 263-268 (2000).
  • [12] Subramaniam, K., Cook, N.H., “Sensing of drill wear and prediction of drill life”, ASME, Journal of Engineering for Industry, 99: 295-301 (1997).
  • [13] Syed, E.A., Mannan, M.A., “Hole quality in drilling of annealed Inconel 718”, Transactions Of The North American Manufacturing Research Institution Of SME, 32: 271-278 (2004).
  • [14] Sandvik Coromant, “Modern Metal Cutting”, Sandvikens Tryckeri, Sweden, 43-47 (2008).
  • [15] Basile, S.A., “Modeling transverse motions of a drill bit for process understanding”, Precis. Eng., 15: 258-265 (1993).
  • [16] Internet: George Schuetz, Mahr Federal Inc. http://www.mahr.com/index.php?NodeID= 13616 (2009).
  • [17] Çakır, M.C., “Modern Talaşlı İmalat Yöntemleri”, Vipaş A.Ş., Bursa, 350-390 (2000).
  • [18] Mohammed, T.H., “Hole quality in deep hole drilling”, Materials and Manufacturıng Processes, 16 (2): 147-164 (2001).
  • [19] Mohan, S., Shan, H.S., “Analysis of Roundness Error and Surface Roughness in the Electro Jet Drilling Process”, Materials and Manufacturing Processes, 21: 1-9 (2006).
  • [20] Chen, Y.C., Liao, Y.S., “Study on wear mechanisms in drilling of Inconel 718 superalloy”, Journal of Materials Processing Technology, 140: 269-273 (2003).
  • [21] Klocke, F., Gerschwiler, K., Fritsch, R., Lung, D., “PVD-coated tools and native ester an advanced system for environmentally friendly machining”, Surf
  • [22] Kim, D., Ramulu, M., “Drilling process optimization for graphite/bismaleimide– titanium alloy stacks” Composite Structures, 63: 101–114 (2004).
  • [23] Kurt, M., Kaynak, Y., Bagci, E., “Evaluation of drilled hole quality in Al 2024 alloy”, Int. J. Adv. Manuf. Technol., 37: 1051–1060 (2008).
  • [24] Niinomi, M., “Mechanical Properties of Biomedical Titanium Alloys”, Materials Science and Engineering A, 243: 231-236 (1998).
  • [25] Sharman, A.R.C., Amarasinghe, A., Ridgway, K., “Tool life and surface integrity aspects when drilling and hole making in Inconel 718”, Journal of Materials Processing Technology, 200: 424–432 (2008).
There are 25 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Mechanical Engineering
Authors

Turgay Kıvak

Kasım Habalı

Ulvi Şeker

Publication Date April 17, 2012
Published in Issue Year 2012 Volume: 25 Issue: 2

Cite

APA Kıvak, T., Habalı, K., & Şeker, U. (2012). The Effect of Cutting Paramaters on The Hole Quality and Tool Wear During The Drilling of Inconel 718. Gazi University Journal of Science, 25(2), 533-540.
AMA Kıvak T, Habalı K, Şeker U. The Effect of Cutting Paramaters on The Hole Quality and Tool Wear During The Drilling of Inconel 718. Gazi University Journal of Science. April 2012;25(2):533-540.
Chicago Kıvak, Turgay, Kasım Habalı, and Ulvi Şeker. “The Effect of Cutting Paramaters on The Hole Quality and Tool Wear During The Drilling of Inconel 718”. Gazi University Journal of Science 25, no. 2 (April 2012): 533-40.
EndNote Kıvak T, Habalı K, Şeker U (April 1, 2012) The Effect of Cutting Paramaters on The Hole Quality and Tool Wear During The Drilling of Inconel 718. Gazi University Journal of Science 25 2 533–540.
IEEE T. Kıvak, K. Habalı, and U. Şeker, “The Effect of Cutting Paramaters on The Hole Quality and Tool Wear During The Drilling of Inconel 718”, Gazi University Journal of Science, vol. 25, no. 2, pp. 533–540, 2012.
ISNAD Kıvak, Turgay et al. “The Effect of Cutting Paramaters on The Hole Quality and Tool Wear During The Drilling of Inconel 718”. Gazi University Journal of Science 25/2 (April 2012), 533-540.
JAMA Kıvak T, Habalı K, Şeker U. The Effect of Cutting Paramaters on The Hole Quality and Tool Wear During The Drilling of Inconel 718. Gazi University Journal of Science. 2012;25:533–540.
MLA Kıvak, Turgay et al. “The Effect of Cutting Paramaters on The Hole Quality and Tool Wear During The Drilling of Inconel 718”. Gazi University Journal of Science, vol. 25, no. 2, 2012, pp. 533-40.
Vancouver Kıvak T, Habalı K, Şeker U. The Effect of Cutting Paramaters on The Hole Quality and Tool Wear During The Drilling of Inconel 718. Gazi University Journal of Science. 2012;25(2):533-40.