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Study on performance of progressing cavity pumps (PCPs) in different fit modes

Year 2018, Volume: 4 Issue: 3, 25 - 29, 27.11.2018
https://doi.org/10.22399/ijcesen.474462

Abstract

The performance of progressing cavity pumpsPCPsis significantly different in different fit modes between the stators and rotorssuch as interference fit for conventional PCPs with rubber stators and clearance fit for novel all metal PCPs. In order to study the influence of fit modes on PCP performance, a novel concept of fit parameter is introduced to quantitatively describe the fit condition. Based on working principles of PCPs, comprehensive studies are carried out on pump performance in different fit modes, including volumetric characteristics, power consumption and work efficiency. The results show that the theoretical pump rate slightly decreases with the increase of the fit parameter. Though there is obvious friction inside the pump and the interference has a great impact on power consumption, the PCP in interference fit is able to achieve high volumetric efficiency (>80%). Though there is inevitable leakage and the clearance has a significant influence on flow rate, the PCP in clearance fit can reach high mechanical efficiency (>90%). The novel all metal PCP in clearance fit has enormous potential for development owing to its good overall performance.

References

  • [1] J.L. Beauquin, F.O. Ndinemenu, G. Chalier, L. Lemay, L. Seince, A. Damnjanovic. World's first metal PCP SAGD field test shows promising artificial-lift technology for heavy-oil hot production: Joslyn field case. SPE annual technical conference and exhibition, Society of Petroleum Engineers, Anaheim 2007, ID: SPE-110479-MS.
  • [2] Y. Wang, X. Du. Effect of rotate speed test and temperature for hydraulic characteristic of PCP. Oil Field Equipment, 4, 40 (2011).
  • [3] J. Wei, W. Wu, Y. Zeng, J. Guo, F. Lin. Numerical simulation and application of performance characteristics of progressive cavity pump. Oil Drilling & Production Technology, 4, 28 (2006).
  • [4] J. Gamboa, A. Olivet, S. Espin. New approach for modeling progressive cavity pumps performance. SPE annual technical conference and exhibition, Society of Petroleum Engineers, Denver 2003, ID: SPE-84137-MS.
  • [5] J. L. Beauquin, C. Boireau, L. Lemay, L. Seince. Development status of a metal progressing cavity pump for heavy oil and hot production wells. SPE international thermal operations and heavy oil symposium, Society of Petroleum Engineers, Calgary 2005, ID: SPE- 97796-MS.
  • [6] F. Zegrar, S. Boucetta, B. Othmani. High pressure behavior of elastic and mechanical properties of NiGa intermetallic compound. International Conference on Computational and Experimental Science and Engineering (ICCESEN 2015), Antalya 2015. DOI: 10.12693/APhysPolA.130.471.
  • [7] C. Zhou, X. Wu, H. Li, Z. Ren, Y. Xin. Influence of in-situ stress distribution on selection of fracturing fluid backflow technology. International Conference on Computational and Experimental Science and Engineering (ICCESEN 2015), Antalya 2015. DOI: 10.12693/APhysPolA.130.347.
  • [8] S.F. Andrade, J. Valrio, M. Carvalho. Asymptotic model of the 3D flow in a progressing-cavity pump. SPE Journal, 2, 16(2011), ID: SPE-142294-PA.
  • [9] G. Vetter, W. Wirth, H. Korner, S. Pregler. Multiphase pumping with twin-screw pumps-understand and model hydrodynamics and hydroabrasive wear. Proceedings of the 17th international pump users symposium, Houston 2000.
  • [10] R. Kiliç. Determination of imbalance problem in electric motor and centrifugal pump by vibration analysis. International Conference on Computational and Experimental Science and Engineering (ICCESEN 2015), Antalya 2015. DOI: 10.12693/APhysPolA.130.487.
  • [11] N. Ozsoy, M. Ozsoy, A. Mimaroglu. Influence of parameters on tribological behaviour of E-Glass fiber reinforced epoxy composites. International Conference on Computational and Experimental Science and Engineering (ICCESEN 2015), Antalya 2015. DOI: 10.12693/APhysPolA.128.B-55.
  • [12] O. Boubaker, B. Said. Investigation on mechanical properties of Mn3Sb intermetallic compound. International Conference on Computational and Experimental Science and Engineering (ICCESEN 2015), Antalya 2015. DOI: 10.12693/APhysPolA.130.33.
  • [13] J. Wei, G Shi. Rod string torque calculation of progressive cavity pump. China Petroleum Machinery, 9, 23 (1995).
  • [14] Y. Lv, X. Wu, Y. Li, Q. Wang. Progressing cavity pump well system efficiency analysis model and its application. Oil Drilling & Production Technology, 1, 28 (2006).
Year 2018, Volume: 4 Issue: 3, 25 - 29, 27.11.2018
https://doi.org/10.22399/ijcesen.474462

Abstract

References

  • [1] J.L. Beauquin, F.O. Ndinemenu, G. Chalier, L. Lemay, L. Seince, A. Damnjanovic. World's first metal PCP SAGD field test shows promising artificial-lift technology for heavy-oil hot production: Joslyn field case. SPE annual technical conference and exhibition, Society of Petroleum Engineers, Anaheim 2007, ID: SPE-110479-MS.
  • [2] Y. Wang, X. Du. Effect of rotate speed test and temperature for hydraulic characteristic of PCP. Oil Field Equipment, 4, 40 (2011).
  • [3] J. Wei, W. Wu, Y. Zeng, J. Guo, F. Lin. Numerical simulation and application of performance characteristics of progressive cavity pump. Oil Drilling & Production Technology, 4, 28 (2006).
  • [4] J. Gamboa, A. Olivet, S. Espin. New approach for modeling progressive cavity pumps performance. SPE annual technical conference and exhibition, Society of Petroleum Engineers, Denver 2003, ID: SPE-84137-MS.
  • [5] J. L. Beauquin, C. Boireau, L. Lemay, L. Seince. Development status of a metal progressing cavity pump for heavy oil and hot production wells. SPE international thermal operations and heavy oil symposium, Society of Petroleum Engineers, Calgary 2005, ID: SPE- 97796-MS.
  • [6] F. Zegrar, S. Boucetta, B. Othmani. High pressure behavior of elastic and mechanical properties of NiGa intermetallic compound. International Conference on Computational and Experimental Science and Engineering (ICCESEN 2015), Antalya 2015. DOI: 10.12693/APhysPolA.130.471.
  • [7] C. Zhou, X. Wu, H. Li, Z. Ren, Y. Xin. Influence of in-situ stress distribution on selection of fracturing fluid backflow technology. International Conference on Computational and Experimental Science and Engineering (ICCESEN 2015), Antalya 2015. DOI: 10.12693/APhysPolA.130.347.
  • [8] S.F. Andrade, J. Valrio, M. Carvalho. Asymptotic model of the 3D flow in a progressing-cavity pump. SPE Journal, 2, 16(2011), ID: SPE-142294-PA.
  • [9] G. Vetter, W. Wirth, H. Korner, S. Pregler. Multiphase pumping with twin-screw pumps-understand and model hydrodynamics and hydroabrasive wear. Proceedings of the 17th international pump users symposium, Houston 2000.
  • [10] R. Kiliç. Determination of imbalance problem in electric motor and centrifugal pump by vibration analysis. International Conference on Computational and Experimental Science and Engineering (ICCESEN 2015), Antalya 2015. DOI: 10.12693/APhysPolA.130.487.
  • [11] N. Ozsoy, M. Ozsoy, A. Mimaroglu. Influence of parameters on tribological behaviour of E-Glass fiber reinforced epoxy composites. International Conference on Computational and Experimental Science and Engineering (ICCESEN 2015), Antalya 2015. DOI: 10.12693/APhysPolA.128.B-55.
  • [12] O. Boubaker, B. Said. Investigation on mechanical properties of Mn3Sb intermetallic compound. International Conference on Computational and Experimental Science and Engineering (ICCESEN 2015), Antalya 2015. DOI: 10.12693/APhysPolA.130.33.
  • [13] J. Wei, G Shi. Rod string torque calculation of progressive cavity pump. China Petroleum Machinery, 9, 23 (1995).
  • [14] Y. Lv, X. Wu, Y. Li, Q. Wang. Progressing cavity pump well system efficiency analysis model and its application. Oil Drilling & Production Technology, 1, 28 (2006).
There are 14 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Research Articles
Authors

Lei Zheng 0000-0003-4774-2071

Xiaodong Wu This is me 0000-0001-8527-1536

Ruidong Zhao This is me

Huachang Lı This is me

Mengyun Lıu This is me

Publication Date November 27, 2018
Submission Date October 24, 2018
Acceptance Date November 7, 2018
Published in Issue Year 2018 Volume: 4 Issue: 3

Cite

APA Zheng, L., Wu, X., Zhao, R., Lı, H., et al. (2018). Study on performance of progressing cavity pumps (PCPs) in different fit modes. International Journal of Computational and Experimental Science and Engineering, 4(3), 25-29. https://doi.org/10.22399/ijcesen.474462