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An Optimization of Calcite Grinding Using the Taguchi Method with Multiple Performance Characteristics

Year 2010, Volume: 2 Issue: 2, 104 - 111, 01.06.2010

Abstract

The purpose of this study is to demostrate how the application of Taguchi method can be used to develop an effective optimization process for calcite grinding. In order to observe the influencing degree of contol factors in dry calcite grinding, three control factors namely mill speed, ball size and grinding time on lowest product 80% passing size (d80) were studied and optimized. L18 orthogonal array, by which the effect of one factor has six levels and others have three levels, could be tested, was chosen. The optimal process control factors which minimize the d80 size of product were the mill speed (%Critical) at %70, ball size at 20 mm and the grinding time at 30 min with the prediction of 49 µm d80 size.The mill speed has stronger effect on the calcite grinding process followed by the grinding time and the ball size. In order to gain a better understanding of the effects of control factors on d80 size, a total of 3 response surface plots for the measured response were formed. The study indicated that the Taguchi method was an efficient way of determining the optimal grinding parameters for calcite grinding

References

  • D. Eskin, S. Voropayev, Engineering estimations of opposed jet milling efficiency, Minerals Engineering 14 (2001) 1161-1175.
  • R.Tuunila, L. Nyström, Effects of grinding parameters on product fineness in jet mill grinding, Minerals Engineering 11 (1998) 1089-1094.
  • M. Nakach, J. Authelin, A. Chamayou, J. Dodds, Comparison of various milling technologies for grinding pharmaceutical powders, International Journal of Mineral Processing 74 (2004) 173-181.
  • A.M. Abouzeid, D.W. Fuerstenau, Grinding of mineral mixtures in high-pressure grinding rolls, International Journal of Mineral Processing 93 (2009) 59-65.
  • D. Touil, S. Belaadi, C. Frances, The specific selection function effect on clinker grinding efficiency in a dry batch ball mill, International Journal of Mineral Processing 87 (2008) 141–145.
  • H. Benzer, Modeling and simulation of a fully air swept ball mill in a raw material grinding circuit, Powder Technology 150 (2005) 145–154.
  • A.J. Lynch, Mineral Crushing and Grinding Circuits: Their Simulation, Optimization, Design and Control, Elsevier (1977) pp. 340.
  • A.M.S. Gandhi, Problem solving using Taguchi DOE techniques, Ind Eng J XXXII: (2003) 16–25.
  • C.C. Taso, H. Hocheng, Taguchi analysis of delamination associated with various drill bits in drilling of composite material, Int J Mach Tools Manuf. 44 (2004) 1085–1090.
  • J.J. Pignatiello, An overview of strategy and tactics of Taguchi, IEE Trans. 20 (3) (1988) 247–254.
  • G.S. Peace, Taguchi Methods: A hands-on Approach to Quality Engineering, AddisonWesley, New York (1995) pp. 273–337.
  • M.S. Phadke, R.N. Kackar, D.D. Speeney, M.J. Grieco, Off-line quality control in integrated circuit fabrication using experimental design, Bell Syst. Tech. J. 62 (5) (1983) 1273–1309.
  • M. Çopur, C. Özmetin, E. Özmetin., M. M. Kocakerim, Optimization study of the leaching of roasted zinc sulphide concentrate with sulphuric acid solutions, Chemical Engineering and Processing 43 (2004) 1007–1014.
  • J.S. Kwak, Application of Taguchi and response surface methodologies for Geometric error in surface grinding process, Int. Journal of Machine Tools & Manufacture 45 (2005) 327–334.
Year 2010, Volume: 2 Issue: 2, 104 - 111, 01.06.2010

Abstract

References

  • D. Eskin, S. Voropayev, Engineering estimations of opposed jet milling efficiency, Minerals Engineering 14 (2001) 1161-1175.
  • R.Tuunila, L. Nyström, Effects of grinding parameters on product fineness in jet mill grinding, Minerals Engineering 11 (1998) 1089-1094.
  • M. Nakach, J. Authelin, A. Chamayou, J. Dodds, Comparison of various milling technologies for grinding pharmaceutical powders, International Journal of Mineral Processing 74 (2004) 173-181.
  • A.M. Abouzeid, D.W. Fuerstenau, Grinding of mineral mixtures in high-pressure grinding rolls, International Journal of Mineral Processing 93 (2009) 59-65.
  • D. Touil, S. Belaadi, C. Frances, The specific selection function effect on clinker grinding efficiency in a dry batch ball mill, International Journal of Mineral Processing 87 (2008) 141–145.
  • H. Benzer, Modeling and simulation of a fully air swept ball mill in a raw material grinding circuit, Powder Technology 150 (2005) 145–154.
  • A.J. Lynch, Mineral Crushing and Grinding Circuits: Their Simulation, Optimization, Design and Control, Elsevier (1977) pp. 340.
  • A.M.S. Gandhi, Problem solving using Taguchi DOE techniques, Ind Eng J XXXII: (2003) 16–25.
  • C.C. Taso, H. Hocheng, Taguchi analysis of delamination associated with various drill bits in drilling of composite material, Int J Mach Tools Manuf. 44 (2004) 1085–1090.
  • J.J. Pignatiello, An overview of strategy and tactics of Taguchi, IEE Trans. 20 (3) (1988) 247–254.
  • G.S. Peace, Taguchi Methods: A hands-on Approach to Quality Engineering, AddisonWesley, New York (1995) pp. 273–337.
  • M.S. Phadke, R.N. Kackar, D.D. Speeney, M.J. Grieco, Off-line quality control in integrated circuit fabrication using experimental design, Bell Syst. Tech. J. 62 (5) (1983) 1273–1309.
  • M. Çopur, C. Özmetin, E. Özmetin., M. M. Kocakerim, Optimization study of the leaching of roasted zinc sulphide concentrate with sulphuric acid solutions, Chemical Engineering and Processing 43 (2004) 1007–1014.
  • J.S. Kwak, Application of Taguchi and response surface methodologies for Geometric error in surface grinding process, Int. Journal of Machine Tools & Manufacture 45 (2005) 327–334.
There are 14 citations in total.

Details

Other ID JA65JA39CU
Journal Section Articles
Authors

N. Aslan This is me

Publication Date June 1, 2010
Published in Issue Year 2010 Volume: 2 Issue: 2

Cite

APA Aslan, N. (2010). An Optimization of Calcite Grinding Using the Taguchi Method with Multiple Performance Characteristics. International Journal of Engineering and Applied Sciences, 2(2), 104-111.
AMA Aslan N. An Optimization of Calcite Grinding Using the Taguchi Method with Multiple Performance Characteristics. IJEAS. June 2010;2(2):104-111.
Chicago Aslan, N. “An Optimization of Calcite Grinding Using the Taguchi Method With Multiple Performance Characteristics”. International Journal of Engineering and Applied Sciences 2, no. 2 (June 2010): 104-11.
EndNote Aslan N (June 1, 2010) An Optimization of Calcite Grinding Using the Taguchi Method with Multiple Performance Characteristics. International Journal of Engineering and Applied Sciences 2 2 104–111.
IEEE N. Aslan, “An Optimization of Calcite Grinding Using the Taguchi Method with Multiple Performance Characteristics”, IJEAS, vol. 2, no. 2, pp. 104–111, 2010.
ISNAD Aslan, N. “An Optimization of Calcite Grinding Using the Taguchi Method With Multiple Performance Characteristics”. International Journal of Engineering and Applied Sciences 2/2 (June 2010), 104-111.
JAMA Aslan N. An Optimization of Calcite Grinding Using the Taguchi Method with Multiple Performance Characteristics. IJEAS. 2010;2:104–111.
MLA Aslan, N. “An Optimization of Calcite Grinding Using the Taguchi Method With Multiple Performance Characteristics”. International Journal of Engineering and Applied Sciences, vol. 2, no. 2, 2010, pp. 104-11.
Vancouver Aslan N. An Optimization of Calcite Grinding Using the Taguchi Method with Multiple Performance Characteristics. IJEAS. 2010;2(2):104-11.

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