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Estimation of Drawing Force in Drawing of Twisted Square Section Rod from Round Bar

Year 2011, Volume: 3 Issue: 1, 1 - 14, 01.03.2011

Abstract

Drawing of twisted square section rod from round bar has been studied in this paper. The drawing force was determined via an upper bound solution based on an equivalent axisymmetric curved die. By determining the profile of the equivalent curved die, a velocity field which considered the twist of material inside the die was presented. Then, internal, shearing and frictional powers were calculated and drawing force was estimated by equating the summation of these powers with required external power. For assuring of the results of analysis, various experiments were performed for St 33 bars in diameters of 10, 8 and 6 mm to twisted square section rods with sides of 8, 6 and 5 mm, respectively. Comparison of the experimental and theoretical drawing forces showed an acceptable agreement

References

  • [1] Sachs, G., On the theory of the tensile test, Zeitschrift fuer Angewandte Mathematik und Mechanik, 7, 235–6, 1927 (in German). [2] Korber, F., Eichinger, A., Metteilungen aus dem Kaiser-Wilhelm Institute fur Eisenforchung, 66, A-193, 1940.
  • [3] Sachs, G., Lubahn, J.D., and Tracy, D.O., Drawing thin walled tubing with a moving mandrel and die, J. Appl. Mech. Trans. ASME, 11, 199-210, 1944.
  • [4] Siebel, E., Der derzeitiger stand der erkentnisse uber die, mechanischen beim drahtziehen. Stahl und Eisen, 171-180, 1947.
  • [5] Wistreich, J.G., Investigation of the mechanics of wire drawing, Proc. Inst. Mech. Engrs. (London), l69, 654-665, 1955.
  • [6] Avitzur B., Flow Characteristics through conical converging dies, J. Eng. Ind. Trans. ASME Series B, 88, 410-420, 1966.
  • [7] Avitzur. B., Strain-hardening and strain-rate effects in plastic flow through conical converging dies, J. Eng. Ind. Trans. ASME, 89, 556-562, 1997. [8] Avitzur, B., Metal Forming: Processes and Analysis, McGraw-Hill, New York, 1968
  • [9] Basily, B.B., Sansome, D.H., Some theoretical consideration for the direct drawing of section rod from round bar, Int. J. of Mech. Sci., 18, 201-208, 1976.
  • [10] Basily, B.B., Sansome, D.H., Determination of the mean coefficient of friction in the direct drawing of section rods, 17th International Machinery Tool Designs and Research Conference (MTDR), 475-481, 1976.
  • [11] Basily, B.B., A new experimental technique for the measurement of mean coefficient of friction in the direct drawing of section rod from round bar, 24th International Machinery Tool Designs and Research Conference (MTDR), 85-88, 1983.
  • [12] Gunasekera, J.S., Hoshino, S., Analysis of extrusion or drawing of polygonal sections through straightly converging dies, J. Eng. Ind. Trans ASME, 104, 38–45, 1982.
  • [13] Su, Z.Y., Direct cold drawing of section rods from round bars through a single plumshaped die, Technical Report, Steel Cold Drawing Company, Wenan County, Hebei Province, PR China, 1988.
  • [14] Wang, K.L., Design and analysis of direct cold drawing of section rods using semianalytical finite element method, Trans. NAMRI/SME XXVII, 1-6, 1999.
  • [15] Wang, K.L., Argyropoulos, V., Design and analysis of direct cold drawing of section rods through a single die, J. of Mater. Process. Technol.,166, 345–358, 2005.
  • [16] Knap, F., Drawing of square twisted wire, J. of Mater. Process. Technol., 60,167-170, 1996.
  • [17] Ma, X., Barnett, M.R., and Kim, Y.H., Forward extrusion through steadily rotating conical dies. Part II: theoretical analysis. Int. J. of Mech. Sci., 46, 465–489, 2004.
  • [18] Ma, X., Barnett, M.R., and Kim, Y.H., Forward extrusion through steadily rotating conical dies. Part I: experiments. Int. J. of Mech. Sci., 46, 449– 464, 2004.
  • [19] Prager, W., Hodge, P.G., Theory of perfectly plastic solids, John Wiley and Sons Inc. New York, 195
  • [20] Gordon, W.A., Van Tyne, C.J., and Moon, Y.H., Axisymmetric Extrusion through Adaptable Dies—Part 1: Flexible Velocity Fields and Power Terms, Int. J. Mech. Sci., 49, 86–95, 2007
Year 2011, Volume: 3 Issue: 1, 1 - 14, 01.03.2011

Abstract

References

  • [1] Sachs, G., On the theory of the tensile test, Zeitschrift fuer Angewandte Mathematik und Mechanik, 7, 235–6, 1927 (in German). [2] Korber, F., Eichinger, A., Metteilungen aus dem Kaiser-Wilhelm Institute fur Eisenforchung, 66, A-193, 1940.
  • [3] Sachs, G., Lubahn, J.D., and Tracy, D.O., Drawing thin walled tubing with a moving mandrel and die, J. Appl. Mech. Trans. ASME, 11, 199-210, 1944.
  • [4] Siebel, E., Der derzeitiger stand der erkentnisse uber die, mechanischen beim drahtziehen. Stahl und Eisen, 171-180, 1947.
  • [5] Wistreich, J.G., Investigation of the mechanics of wire drawing, Proc. Inst. Mech. Engrs. (London), l69, 654-665, 1955.
  • [6] Avitzur B., Flow Characteristics through conical converging dies, J. Eng. Ind. Trans. ASME Series B, 88, 410-420, 1966.
  • [7] Avitzur. B., Strain-hardening and strain-rate effects in plastic flow through conical converging dies, J. Eng. Ind. Trans. ASME, 89, 556-562, 1997. [8] Avitzur, B., Metal Forming: Processes and Analysis, McGraw-Hill, New York, 1968
  • [9] Basily, B.B., Sansome, D.H., Some theoretical consideration for the direct drawing of section rod from round bar, Int. J. of Mech. Sci., 18, 201-208, 1976.
  • [10] Basily, B.B., Sansome, D.H., Determination of the mean coefficient of friction in the direct drawing of section rods, 17th International Machinery Tool Designs and Research Conference (MTDR), 475-481, 1976.
  • [11] Basily, B.B., A new experimental technique for the measurement of mean coefficient of friction in the direct drawing of section rod from round bar, 24th International Machinery Tool Designs and Research Conference (MTDR), 85-88, 1983.
  • [12] Gunasekera, J.S., Hoshino, S., Analysis of extrusion or drawing of polygonal sections through straightly converging dies, J. Eng. Ind. Trans ASME, 104, 38–45, 1982.
  • [13] Su, Z.Y., Direct cold drawing of section rods from round bars through a single plumshaped die, Technical Report, Steel Cold Drawing Company, Wenan County, Hebei Province, PR China, 1988.
  • [14] Wang, K.L., Design and analysis of direct cold drawing of section rods using semianalytical finite element method, Trans. NAMRI/SME XXVII, 1-6, 1999.
  • [15] Wang, K.L., Argyropoulos, V., Design and analysis of direct cold drawing of section rods through a single die, J. of Mater. Process. Technol.,166, 345–358, 2005.
  • [16] Knap, F., Drawing of square twisted wire, J. of Mater. Process. Technol., 60,167-170, 1996.
  • [17] Ma, X., Barnett, M.R., and Kim, Y.H., Forward extrusion through steadily rotating conical dies. Part II: theoretical analysis. Int. J. of Mech. Sci., 46, 465–489, 2004.
  • [18] Ma, X., Barnett, M.R., and Kim, Y.H., Forward extrusion through steadily rotating conical dies. Part I: experiments. Int. J. of Mech. Sci., 46, 449– 464, 2004.
  • [19] Prager, W., Hodge, P.G., Theory of perfectly plastic solids, John Wiley and Sons Inc. New York, 195
  • [20] Gordon, W.A., Van Tyne, C.J., and Moon, Y.H., Axisymmetric Extrusion through Adaptable Dies—Part 1: Flexible Velocity Fields and Power Terms, Int. J. Mech. Sci., 49, 86–95, 2007
There are 18 citations in total.

Details

Other ID JA65VU32AM
Journal Section Articles
Authors

H. Haghighat This is me

S.b. Allahveysi This is me

A. Akhavan This is me

Publication Date March 1, 2011
Published in Issue Year 2011 Volume: 3 Issue: 1

Cite

APA Haghighat, H., Allahveysi, S., & Akhavan, A. (2011). Estimation of Drawing Force in Drawing of Twisted Square Section Rod from Round Bar. International Journal of Engineering and Applied Sciences, 3(1), 1-14.
AMA Haghighat H, Allahveysi S, Akhavan A. Estimation of Drawing Force in Drawing of Twisted Square Section Rod from Round Bar. IJEAS. March 2011;3(1):1-14.
Chicago Haghighat, H., S.b. Allahveysi, and A. Akhavan. “Estimation of Drawing Force in Drawing of Twisted Square Section Rod from Round Bar”. International Journal of Engineering and Applied Sciences 3, no. 1 (March 2011): 1-14.
EndNote Haghighat H, Allahveysi S, Akhavan A (March 1, 2011) Estimation of Drawing Force in Drawing of Twisted Square Section Rod from Round Bar. International Journal of Engineering and Applied Sciences 3 1 1–14.
IEEE H. Haghighat, S. Allahveysi, and A. Akhavan, “Estimation of Drawing Force in Drawing of Twisted Square Section Rod from Round Bar”, IJEAS, vol. 3, no. 1, pp. 1–14, 2011.
ISNAD Haghighat, H. et al. “Estimation of Drawing Force in Drawing of Twisted Square Section Rod from Round Bar”. International Journal of Engineering and Applied Sciences 3/1 (March 2011), 1-14.
JAMA Haghighat H, Allahveysi S, Akhavan A. Estimation of Drawing Force in Drawing of Twisted Square Section Rod from Round Bar. IJEAS. 2011;3:1–14.
MLA Haghighat, H. et al. “Estimation of Drawing Force in Drawing of Twisted Square Section Rod from Round Bar”. International Journal of Engineering and Applied Sciences, vol. 3, no. 1, 2011, pp. 1-14.
Vancouver Haghighat H, Allahveysi S, Akhavan A. Estimation of Drawing Force in Drawing of Twisted Square Section Rod from Round Bar. IJEAS. 2011;3(1):1-14.

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