Research Article
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An experimental research on the effect of infrared and carbon fiber film heater integration in heat pump food drying system on drying performance

Year 2024, Volume: 9 Issue: 4, 601 - 618, 25.12.2024
https://doi.org/10.58559/ijes.1540479

Abstract

In this study, a closed-circuit heat pump food drying system was investigated by integrating a 50 W infrared lamp (IR) and a carbon fiber film heater (CFH) into the cabinet to dry 3 mm thick apple slices at 1 m/s air speed and 40℃ temperatures. The study aimed to investigate the differences in drying performance and energy consumption between a typical heat pump drying system (Scenario-I) and an IR and CFH supported heat pump drying system (Scenario-II). The results of the six-hour experiments conducted under laboratory conditions showed that the system reached a steady state 50% faster in Scenario-II and 41 g more moisture was extracted from the products. Furthermore, a 2% decrease in energy consumption and cost caused by the compressor was observed with IR and CFH support. The products that initially weighed 600 g were reduced to 200 g by 28% faster with 25% energy savings in Scenario-II. Finally, it was determined by thermal camera images that the products were dried homogeneously thanks to CFH. Therefore, it has been identified that IR and CFH supported HPD systems are preferable systems in terms of energy saving for low compressor load and fast drying processes.

References

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  • [2] Antal T. The effect of refrigeration and room temperature storage conditions on the physico chemical characteristics of hybrid and freeze-dried blueberries. Journal of Agriculture and Food Research 2024; 16: 101083.
  • [3] Du Y, Wang H, Yuan S, Yu H, Xie Y, Guo Y, et al. Dielectric barrier discharge plasma pretreatment: A cleaner new way to improve energy efficiency and quality of wolfberry drying. Journal of Cleaner Production 2024; 450: 141951.
  • [4] Mohanraj M. Performance of a solar-ambient hybrid source heat pump drier for copra drying under hot-humid weather conditions. Energy for Sustainable Development 2014; 23: 165–9.
  • [5] Du Y, Yang F, Yu H, Xie Y, Yao W. Improving food drying performance by cold plasma pretreatment: A systematic review. Comprehensive Reviews in Food Science and Food Safety 2022; 21: 4402–21.
  • [6] Mugi VR, Das P, Balijepalli R, Vp C. A review of natural energy storage materials used in solar dryers for food drying applications. Journal of Energy Storage 2022; 49: 104198.
  • [7] Šooš Ľ, Urban F, Čačková I, Kolláth Ľ, Mlynár P, Čačko V, et al. Analysis of Thermodynamic Events Taking Place during Vacuum Drying of Corn. Sustainability 2024; 16: 879.
  • [8] Kumar C, Karim MA. Microwave-convective drying of food materials: A critical review. Critical Reviews in Food Science and Nutrition 2019; 59: 379–94.
  • [9] Patel SK, Bade MH. Superheated steam drying and its applicability for various types of the dryer: The state of art. Drying Technology 2020; 39: 284–305.
  • [10] Salehi F. Recent advances in the ultrasound-assisted osmotic dehydration of agricultural products: A review. Food Bioscience 2023; 51: 102307.
  • [11] Salehi F. Recent Advances in the Modeling and Predicting Quality Parameters of Fruits and Vegetables during Postharvest Storage: A Review. International Journal of Fruit Science 2020; 20: 506–20.
  • [12] Dai B, Zhao P, Liu S, Su M, Zhong D, Qian J, et al. Assessment of heat pump with carbon dioxide/low-global warming potential working fluid mixture for drying process: Energy and emissions saving potential. Energy Conversion and Management 2020; 222: 113225.
  • [13] Hamid K, Sajjad U, Yang KS, Wu S-K, Wang C-C. Assessment of an energy efficient closed loop heat pump dryer for high moisture contents materials: An experimental investigation and AI based modelling. Energy 2022; 238: 121819.
  • [14] Salehi F. Recent Applications of Heat Pump Dryer for Drying of Fruit Crops: A Review. International Journal of Fruit Science 2021; 21: 546–55.
  • [15] Zhang Z, Li M, Wang Y, Li G, Xing T, Yao M, et al. Study on the performance of heat pump drying system under the synergistic effect of humidity enthalpy enhancement and solar heat storage under low temperature working conditions. Applied Thermal Engineering 2024; 244: 122626.
  • [16] Bhadbhade N, Ong BHY, Olsen DG, Wellig B, Patel MK. Assessment of CO2 abatement potential of heat pumps using pinch analysis for the Swiss chocolate industry. Journal of Cleaner Production 2024; 455: 142323.
  • [17] Singh A, Sarkar J, Sahoo RR. Experimental energy-exergy performance and kinetics analyses of compact dual-mode heat pump drying of food chips. Journal of Food Process Engineering 2020; 43: e13404.
  • [18] Duan Q, Wang D, Li X, Li Y, Zhang S. Thermal characteristics of a novel enclosed cascade like heat pump dryer used in a tunnel type drying system. Applied Thermal Engineering 2019; 155: 206–16.
  • [19] Türkdoğan S, Direk M, Tunçkal C. Investigation of the three-phase heat pump drying system’s impact on power quality of the electrical grid. International Journal of Energy Studies 2023; 8: 667–83.
  • [20] Tunçkal C, Yüksel A, Coşkun S. Exergy analysis of banana drying process via a closed-loop air source heat pump system. Energy Sources, Part A: Recovery, Utilization, and Environmental Effects 2022; 44: 6777–92.
  • [21] Acar C, Dincer I, Mujumdar A. A comprehensive review of recent advances in renewable based drying technologies for a sustainable future. Drying Technology 2022; 40: 1029–50.
  • [22] Şevik S. Experimental investigation of a new design solar-heat pump dryer under the different climatic conditions and drying behavior of selected products. Solar Energy 2014; 105: 190–205.
  • [23] Candan D, Oktay Z, Coskun C. Design and an instantaneous experimental analysis of photovoltaic-assisted heat pump dryer for agricultural applications using banana chips. Journal of Food Process Engineering 2021; 44: e13832.
  • [24] Yao M, Li M, Wang Y, Li G, Zhang Y, Gao M, et al. Analysis on characteristics and operation mode of direct solar collector coupled heat pump drying system. Renewable Energy 2023; 206: 223–38.
  • [25] Atalay H, Tunçkal C, Türkdoğan S, Direk M. Exergetic, sustainability and exergoeconomic analyses of a fully photovoltaic-powered heat pump tumble dryer. Renewable Energy 2024; 225: 120274.
  • [26] Deng Y, Wang Y, Yue J, Liu Z, Zheng Y, Qian B, et al. Thermal behavior, microstructure and protein quality of squid fillets dried by far-infrared assisted heat pump drying. Food Control 2014; 36: 102–10.
  • [27] Hebbar HU, Vishwanathan KH, Ramesh MN. Development of combined infrared and hot air dryer for vegetables. Journal of Food Engineering 2004; 65: 557–63.
  • [28] Wang Y, Zhang M, Mujumdar AS, Chen H. Drying and Quality Characteristics of Shredded Squid in an Infrared-Assisted Convective Dryer. Drying Technology 2014; 32: 1828–39.
  • [29] Aktaş M, Şevik S, Aktekeli B. Development of heat pump and infrared-convective dryer and performance analysis for stale bread drying. Energy Conversion and Management 2016; 113: 82 94.
  • [30] Singh A, Sarkar J, Sahoo RR. Experimental performance analysis of novel indirect-expansion solar-infrared assisted heat pump dryer for agricultural products. Solar Energy 2020; 206: 907–17.
  • [31] Cokgezme ÖF, Cevik M, Doner D, Sabanci S, Icier F. Performance Evaluation of Carbon Fiber Assisted Cabin Dryer During the Drying Process of Strawberry Slices. 3rd International Conference on Thermophysical and Mechanical Properties of Advanced Materials (THERMAM), İzmir, Turkiye. 2016.
  • [32] Icier F, Cokgezme OF, Sabanci S. Alternative Thawing Methods for the Blanched/Non Blanched Potato Cubes: Microwave, Ohmic, and Carbon Fiber Plate Assisted Cabin Thawing. Journal of Food Process Engineering 2017; 40: e12403.
  • [33] Icier F, Ozmen D, Cevik M, Cokgezme OF. Drying of licorice root by novel radiative methods. Journal of Food Processing and Preservation 2021; 45: e15214.
  • [34] Salehi F. Recent Applications and Potential of Infrared Dryer Systems for Drying Various Agricultural Products: A Review. International Journal of Fruit Science 2020; 20: 586–602.
  • [35] Turkish Statistical Institute (TUIK). Crop Production Statistics, Available: https://data.tuik.gov.tr/Bulten/Index?p=Bitkisel-Uretim-Istatistikleri-2023-49535&dil=2 (Accessed: January 20, 2024).
  • [36] Maysami MA, Sedighi R, Ghaffari H. Evaluation of different drying processes by energy consumption in an insulated and not insulated laboratory convection dryer. Food Research International 2020; 4: 107–11.
  • [37] Cozzolino R, Palumbo M, Cefola M, Capotorto I, Linsalata V, Forte G, Beatrice G, Pace B. Biochemical characterization of apple slices dried using low temperature and stored in modified atmosphere packaging. Journal of Food Composition and Analysis 2022; 112: 104694.
  • [38] Jia X, Jolly P, Clements S. Heat pump assisted continuous drying part 2: Simulation results. International Journal of Energy Research 1990; 14: 771–82.
Year 2024, Volume: 9 Issue: 4, 601 - 618, 25.12.2024
https://doi.org/10.58559/ijes.1540479

Abstract

References

  • [1] Dirim SN, Çalışkan G. Determination of the Effect of Freeze Drying Process on the Production of Pumpkin (Cucurbita Moschata) Puree Powder and the Powder Properties. Gıda 2012; 37: 203 10.
  • [2] Antal T. The effect of refrigeration and room temperature storage conditions on the physico chemical characteristics of hybrid and freeze-dried blueberries. Journal of Agriculture and Food Research 2024; 16: 101083.
  • [3] Du Y, Wang H, Yuan S, Yu H, Xie Y, Guo Y, et al. Dielectric barrier discharge plasma pretreatment: A cleaner new way to improve energy efficiency and quality of wolfberry drying. Journal of Cleaner Production 2024; 450: 141951.
  • [4] Mohanraj M. Performance of a solar-ambient hybrid source heat pump drier for copra drying under hot-humid weather conditions. Energy for Sustainable Development 2014; 23: 165–9.
  • [5] Du Y, Yang F, Yu H, Xie Y, Yao W. Improving food drying performance by cold plasma pretreatment: A systematic review. Comprehensive Reviews in Food Science and Food Safety 2022; 21: 4402–21.
  • [6] Mugi VR, Das P, Balijepalli R, Vp C. A review of natural energy storage materials used in solar dryers for food drying applications. Journal of Energy Storage 2022; 49: 104198.
  • [7] Šooš Ľ, Urban F, Čačková I, Kolláth Ľ, Mlynár P, Čačko V, et al. Analysis of Thermodynamic Events Taking Place during Vacuum Drying of Corn. Sustainability 2024; 16: 879.
  • [8] Kumar C, Karim MA. Microwave-convective drying of food materials: A critical review. Critical Reviews in Food Science and Nutrition 2019; 59: 379–94.
  • [9] Patel SK, Bade MH. Superheated steam drying and its applicability for various types of the dryer: The state of art. Drying Technology 2020; 39: 284–305.
  • [10] Salehi F. Recent advances in the ultrasound-assisted osmotic dehydration of agricultural products: A review. Food Bioscience 2023; 51: 102307.
  • [11] Salehi F. Recent Advances in the Modeling and Predicting Quality Parameters of Fruits and Vegetables during Postharvest Storage: A Review. International Journal of Fruit Science 2020; 20: 506–20.
  • [12] Dai B, Zhao P, Liu S, Su M, Zhong D, Qian J, et al. Assessment of heat pump with carbon dioxide/low-global warming potential working fluid mixture for drying process: Energy and emissions saving potential. Energy Conversion and Management 2020; 222: 113225.
  • [13] Hamid K, Sajjad U, Yang KS, Wu S-K, Wang C-C. Assessment of an energy efficient closed loop heat pump dryer for high moisture contents materials: An experimental investigation and AI based modelling. Energy 2022; 238: 121819.
  • [14] Salehi F. Recent Applications of Heat Pump Dryer for Drying of Fruit Crops: A Review. International Journal of Fruit Science 2021; 21: 546–55.
  • [15] Zhang Z, Li M, Wang Y, Li G, Xing T, Yao M, et al. Study on the performance of heat pump drying system under the synergistic effect of humidity enthalpy enhancement and solar heat storage under low temperature working conditions. Applied Thermal Engineering 2024; 244: 122626.
  • [16] Bhadbhade N, Ong BHY, Olsen DG, Wellig B, Patel MK. Assessment of CO2 abatement potential of heat pumps using pinch analysis for the Swiss chocolate industry. Journal of Cleaner Production 2024; 455: 142323.
  • [17] Singh A, Sarkar J, Sahoo RR. Experimental energy-exergy performance and kinetics analyses of compact dual-mode heat pump drying of food chips. Journal of Food Process Engineering 2020; 43: e13404.
  • [18] Duan Q, Wang D, Li X, Li Y, Zhang S. Thermal characteristics of a novel enclosed cascade like heat pump dryer used in a tunnel type drying system. Applied Thermal Engineering 2019; 155: 206–16.
  • [19] Türkdoğan S, Direk M, Tunçkal C. Investigation of the three-phase heat pump drying system’s impact on power quality of the electrical grid. International Journal of Energy Studies 2023; 8: 667–83.
  • [20] Tunçkal C, Yüksel A, Coşkun S. Exergy analysis of banana drying process via a closed-loop air source heat pump system. Energy Sources, Part A: Recovery, Utilization, and Environmental Effects 2022; 44: 6777–92.
  • [21] Acar C, Dincer I, Mujumdar A. A comprehensive review of recent advances in renewable based drying technologies for a sustainable future. Drying Technology 2022; 40: 1029–50.
  • [22] Şevik S. Experimental investigation of a new design solar-heat pump dryer under the different climatic conditions and drying behavior of selected products. Solar Energy 2014; 105: 190–205.
  • [23] Candan D, Oktay Z, Coskun C. Design and an instantaneous experimental analysis of photovoltaic-assisted heat pump dryer for agricultural applications using banana chips. Journal of Food Process Engineering 2021; 44: e13832.
  • [24] Yao M, Li M, Wang Y, Li G, Zhang Y, Gao M, et al. Analysis on characteristics and operation mode of direct solar collector coupled heat pump drying system. Renewable Energy 2023; 206: 223–38.
  • [25] Atalay H, Tunçkal C, Türkdoğan S, Direk M. Exergetic, sustainability and exergoeconomic analyses of a fully photovoltaic-powered heat pump tumble dryer. Renewable Energy 2024; 225: 120274.
  • [26] Deng Y, Wang Y, Yue J, Liu Z, Zheng Y, Qian B, et al. Thermal behavior, microstructure and protein quality of squid fillets dried by far-infrared assisted heat pump drying. Food Control 2014; 36: 102–10.
  • [27] Hebbar HU, Vishwanathan KH, Ramesh MN. Development of combined infrared and hot air dryer for vegetables. Journal of Food Engineering 2004; 65: 557–63.
  • [28] Wang Y, Zhang M, Mujumdar AS, Chen H. Drying and Quality Characteristics of Shredded Squid in an Infrared-Assisted Convective Dryer. Drying Technology 2014; 32: 1828–39.
  • [29] Aktaş M, Şevik S, Aktekeli B. Development of heat pump and infrared-convective dryer and performance analysis for stale bread drying. Energy Conversion and Management 2016; 113: 82 94.
  • [30] Singh A, Sarkar J, Sahoo RR. Experimental performance analysis of novel indirect-expansion solar-infrared assisted heat pump dryer for agricultural products. Solar Energy 2020; 206: 907–17.
  • [31] Cokgezme ÖF, Cevik M, Doner D, Sabanci S, Icier F. Performance Evaluation of Carbon Fiber Assisted Cabin Dryer During the Drying Process of Strawberry Slices. 3rd International Conference on Thermophysical and Mechanical Properties of Advanced Materials (THERMAM), İzmir, Turkiye. 2016.
  • [32] Icier F, Cokgezme OF, Sabanci S. Alternative Thawing Methods for the Blanched/Non Blanched Potato Cubes: Microwave, Ohmic, and Carbon Fiber Plate Assisted Cabin Thawing. Journal of Food Process Engineering 2017; 40: e12403.
  • [33] Icier F, Ozmen D, Cevik M, Cokgezme OF. Drying of licorice root by novel radiative methods. Journal of Food Processing and Preservation 2021; 45: e15214.
  • [34] Salehi F. Recent Applications and Potential of Infrared Dryer Systems for Drying Various Agricultural Products: A Review. International Journal of Fruit Science 2020; 20: 586–602.
  • [35] Turkish Statistical Institute (TUIK). Crop Production Statistics, Available: https://data.tuik.gov.tr/Bulten/Index?p=Bitkisel-Uretim-Istatistikleri-2023-49535&dil=2 (Accessed: January 20, 2024).
  • [36] Maysami MA, Sedighi R, Ghaffari H. Evaluation of different drying processes by energy consumption in an insulated and not insulated laboratory convection dryer. Food Research International 2020; 4: 107–11.
  • [37] Cozzolino R, Palumbo M, Cefola M, Capotorto I, Linsalata V, Forte G, Beatrice G, Pace B. Biochemical characterization of apple slices dried using low temperature and stored in modified atmosphere packaging. Journal of Food Composition and Analysis 2022; 112: 104694.
  • [38] Jia X, Jolly P, Clements S. Heat pump assisted continuous drying part 2: Simulation results. International Journal of Energy Research 1990; 14: 771–82.
There are 38 citations in total.

Details

Primary Language English
Subjects Energy
Journal Section Research Article
Authors

Ümit İşkan 0000-0001-6236-2339

Ahmet Yüksel 0000-0002-0472-0342

Cüneyt Tunçkal 0000-0002-9395-3534

Publication Date December 25, 2024
Submission Date August 29, 2024
Acceptance Date October 25, 2024
Published in Issue Year 2024 Volume: 9 Issue: 4

Cite

APA İşkan, Ü., Yüksel, A., & Tunçkal, C. (2024). An experimental research on the effect of infrared and carbon fiber film heater integration in heat pump food drying system on drying performance. International Journal of Energy Studies, 9(4), 601-618. https://doi.org/10.58559/ijes.1540479
AMA İşkan Ü, Yüksel A, Tunçkal C. An experimental research on the effect of infrared and carbon fiber film heater integration in heat pump food drying system on drying performance. Int J Energy Studies. December 2024;9(4):601-618. doi:10.58559/ijes.1540479
Chicago İşkan, Ümit, Ahmet Yüksel, and Cüneyt Tunçkal. “An Experimental Research on the Effect of Infrared and Carbon Fiber Film Heater Integration in Heat Pump Food Drying System on Drying Performance”. International Journal of Energy Studies 9, no. 4 (December 2024): 601-18. https://doi.org/10.58559/ijes.1540479.
EndNote İşkan Ü, Yüksel A, Tunçkal C (December 1, 2024) An experimental research on the effect of infrared and carbon fiber film heater integration in heat pump food drying system on drying performance. International Journal of Energy Studies 9 4 601–618.
IEEE Ü. İşkan, A. Yüksel, and C. Tunçkal, “An experimental research on the effect of infrared and carbon fiber film heater integration in heat pump food drying system on drying performance”, Int J Energy Studies, vol. 9, no. 4, pp. 601–618, 2024, doi: 10.58559/ijes.1540479.
ISNAD İşkan, Ümit et al. “An Experimental Research on the Effect of Infrared and Carbon Fiber Film Heater Integration in Heat Pump Food Drying System on Drying Performance”. International Journal of Energy Studies 9/4 (December 2024), 601-618. https://doi.org/10.58559/ijes.1540479.
JAMA İşkan Ü, Yüksel A, Tunçkal C. An experimental research on the effect of infrared and carbon fiber film heater integration in heat pump food drying system on drying performance. Int J Energy Studies. 2024;9:601–618.
MLA İşkan, Ümit et al. “An Experimental Research on the Effect of Infrared and Carbon Fiber Film Heater Integration in Heat Pump Food Drying System on Drying Performance”. International Journal of Energy Studies, vol. 9, no. 4, 2024, pp. 601-18, doi:10.58559/ijes.1540479.
Vancouver İşkan Ü, Yüksel A, Tunçkal C. An experimental research on the effect of infrared and carbon fiber film heater integration in heat pump food drying system on drying performance. Int J Energy Studies. 2024;9(4):601-18.