Research Article
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Year 2017, Volume: 3 Issue: 2, 37 - 43, 13.11.2017
https://doi.org/10.19072/ijet.310016

Abstract

References

  • Aslantas, K., Ucun, I., and Cicek, A.: Back Propagation Algorithm: The Best Algorithm Among the Multi-Layer Perceptron Algorithm, International Journal of Computer Science and Network Security IJCSNS, 9, 442–451, 2009.
  • Astakhov, V. P. and Davim, J. P.: Tools (Geometry and Material) and Tool Wear, in: Machining Fundamentals and Recent Advances, edited by Davim, J. P., Springer Verlag Publisher, London, 2008.
  • Mandal, N., Doloi, B., and Mondal, B.: Predictive Modeling of Surface Roughness in High Speed Machining of AISI4340 Steel Using Yttria Stabilized Zirconia Toughened Alumina Turning Insert, International Journal of Refractory Metals and Hard Materials, 38, 40–46, 2013.
  • Kayhan, M. and Budak, E.: An Experimental Investigation of Chatter Effects on Tool Life, Journal of Engineering Manufacture – Proceedings of the Institute of Mechanical Engineering (IMechE), 223, 1455–1463, 2009.
  • Lyman, T.: Metals Handbook, American Society of Metals, Metals Park, Ohio 44073, 8th edn., 1997.
  • Shihab, S. K., Khan, Z., Mohammad, A., and Siddiquee, A.: A Review of Turning of Hard Steels Used in Bearing and Automotive Applications, Production and Manufacturing Research: An Open Access Journal, 2, 24–49, 2014.
  • Josh, A. and Rampal, R.: Effect of Cutting Parameters on Tool Wear of Coated Carbide Tool in Hard Turning of AISI4340, International Journal of Engineering Sciences and Research Technology, 3, 112–117, 2014.
  • de Lima, J., de Avila, R. F., and Abrao, A. M.: Turning of Hardened AISI 4340 Steel Using Coated Carbide Inserts, Proceedings of Institution of Mechanical Engineering: Engineering Manufacture, 221, 1359–1366, 2007.
  • Suresh, R., S. Basavarajappa, V. N. G., and Samuel, G. L.: Machinability Investigations on Hardened AISI 4340 Steel Using Coated Carbide Insert, International Journal of Refractory Metals and Hard Materials, 33, 75–86, 2012.
  • Coelho, R. T., Ng, E., and Elbestawi, M. A.: Tool Wear When Turning Hardened AISI 4340 with Coated PCBN Tools Using Finishing Cutting Conditions, International Journal of Machine Tools and Manufacture, 47, 263–272, 2007.
  • Arsecularane, J. A., Zhang, L. C., 10 and Montross, C.: Wear and Tool Life of Tungsten Carbide, PCBN and PCD Cutting Tools, International Journal of Machine Tools and Manufacture, 46, 482–491, 2006.
  • Wilson, F. W.: Fundamentals of Tool Design, Prentice-Hall of India Private Limited, New Delhi, India, 1997.
  • Johnson, J. L., Runyon, G., and Morton, C.: Powder Power, Cutting Tool Engineering, 60, 112–117, 2008.
  • Astakhov, V. P.: The Assessment of Cutting Tool Wear, International Journal of Machine Tools and Manufacture, 44, 2004.
  • Ezugwu, E. O., Olajire, K. A., and Bonney, J.: Modelling of Tool Wear Based on Component Forces, Tribology Letters, 11, 55–60, 2001.
  • Awopetu, O. O., Dahunsi, O. A., and Aderoba, A. A.: Selection of Cutting Tool for Turning _ - Titanium Alloy BT5, Assumption University Journal of Technology, 9, 46–52, 2005.
  • Bhuiyan, M. S. H., Choudhury, I. A., and Dahari, M.: Monitoring the ToolWear, Surface Roughness and Chip Formation Occurrences Using Multiple Sensors in Turning, Journal of Manufacturing Systems, 33, 476–487, 2014.
  • Yaldiz, S. and Unsacar, F.: A Dynamometer Design for Measurement the Cutting Forces on Turning, Measurement, 39, 80–89, 2006.
  • Sahoo, A. K. and Sahoo, B.: Experimental Investigation on Machinability aspects in Finish Hard Turning of AISI4340 Steel Using Uncoated and Multilayer Coated Carbide Inserts, Measurement, 45, 2153–2165, 2012.
  • Davies, J. R.: Metals Handbook, American Society of Metals, Metals Park, Ohio 44073, desk edn., 1998.
  • Hughes, J. I., Sharman, A. R. C., and Ridgway, K.: The Effect of Cutting Tool Material and Edge Geometry on Tool Life and Workpiece 30 Surface Integrity, Journal of Engineering Manufacture: Proceedings of the Institute of Mechanical Engineers, 220, 93–107, 2006.
  • Li, B.: A Review of Tool Wear Estimation Using Theoretical Analysis and Numerical Simulation Technologies, International Journal of Refractory Metals and Hard Materials, 35, 143–115, 2012.
  • Babu, B. V. and Karthik, S.: Genetic Programming for Symbolic Regression of Chemical Process Systems, Engineering Letters, 14, 1–14, 2007.
  • Werner, K. A.: In-Process Monitoring of Cutting Tool Forces, Biennial International Machine Tool Technical Conference, 4, 11.83–11.99, 1984.
  • Zhang, S., J. F. Li, J. X. D., and Li, Y. S.: Investigation on Diffusion Wear During High-Speed Machining Ti-6Al-4V Alloy With Straight Tungsten Carbide Tools, International Journal of Advanced Manufacturing Technology, 44, 17–25, 2009.

Evaluation of Optimal Economic Life of Cemented Carbide Tool Turning AISI4340

Year 2017, Volume: 3 Issue: 2, 37 - 43, 13.11.2017
https://doi.org/10.19072/ijet.310016

Abstract

As
turning operation proceeds on a lathe machine, it is required that sufficiently
good surface quality be achieved if all the affecting parameters, including
tool geometry are held constant. In this paper, the effect of tool geometry
variation due to wear in the case of C6 cemented carbide tool on AISI 4340, was
studied. Using surface roughness as yardstick for estimating the point beyond
which the maximum economic utilization derivable from the tool is hampered, it
was realized that each insert should be replaced after ten minutes of turning
operation to retain their optimum usefulness. The tool wear parameters were
found to be in linear relationship with the cutting time, while the average
surface roughness was modelled nonlinearly using an exponential function. A
fourth degree polynomial approximated the trend for the cutting force. Sharp
deflections were observed on the surface roughness and cutting force graphs
after the tenth minute. Generally for the entire cutting time, the measured
cutting force increased by about 33% while the flank wear width and crater wear
width increased by 170% and 56% respectively. Surface roughness also increased
by about 130%.

References

  • Aslantas, K., Ucun, I., and Cicek, A.: Back Propagation Algorithm: The Best Algorithm Among the Multi-Layer Perceptron Algorithm, International Journal of Computer Science and Network Security IJCSNS, 9, 442–451, 2009.
  • Astakhov, V. P. and Davim, J. P.: Tools (Geometry and Material) and Tool Wear, in: Machining Fundamentals and Recent Advances, edited by Davim, J. P., Springer Verlag Publisher, London, 2008.
  • Mandal, N., Doloi, B., and Mondal, B.: Predictive Modeling of Surface Roughness in High Speed Machining of AISI4340 Steel Using Yttria Stabilized Zirconia Toughened Alumina Turning Insert, International Journal of Refractory Metals and Hard Materials, 38, 40–46, 2013.
  • Kayhan, M. and Budak, E.: An Experimental Investigation of Chatter Effects on Tool Life, Journal of Engineering Manufacture – Proceedings of the Institute of Mechanical Engineering (IMechE), 223, 1455–1463, 2009.
  • Lyman, T.: Metals Handbook, American Society of Metals, Metals Park, Ohio 44073, 8th edn., 1997.
  • Shihab, S. K., Khan, Z., Mohammad, A., and Siddiquee, A.: A Review of Turning of Hard Steels Used in Bearing and Automotive Applications, Production and Manufacturing Research: An Open Access Journal, 2, 24–49, 2014.
  • Josh, A. and Rampal, R.: Effect of Cutting Parameters on Tool Wear of Coated Carbide Tool in Hard Turning of AISI4340, International Journal of Engineering Sciences and Research Technology, 3, 112–117, 2014.
  • de Lima, J., de Avila, R. F., and Abrao, A. M.: Turning of Hardened AISI 4340 Steel Using Coated Carbide Inserts, Proceedings of Institution of Mechanical Engineering: Engineering Manufacture, 221, 1359–1366, 2007.
  • Suresh, R., S. Basavarajappa, V. N. G., and Samuel, G. L.: Machinability Investigations on Hardened AISI 4340 Steel Using Coated Carbide Insert, International Journal of Refractory Metals and Hard Materials, 33, 75–86, 2012.
  • Coelho, R. T., Ng, E., and Elbestawi, M. A.: Tool Wear When Turning Hardened AISI 4340 with Coated PCBN Tools Using Finishing Cutting Conditions, International Journal of Machine Tools and Manufacture, 47, 263–272, 2007.
  • Arsecularane, J. A., Zhang, L. C., 10 and Montross, C.: Wear and Tool Life of Tungsten Carbide, PCBN and PCD Cutting Tools, International Journal of Machine Tools and Manufacture, 46, 482–491, 2006.
  • Wilson, F. W.: Fundamentals of Tool Design, Prentice-Hall of India Private Limited, New Delhi, India, 1997.
  • Johnson, J. L., Runyon, G., and Morton, C.: Powder Power, Cutting Tool Engineering, 60, 112–117, 2008.
  • Astakhov, V. P.: The Assessment of Cutting Tool Wear, International Journal of Machine Tools and Manufacture, 44, 2004.
  • Ezugwu, E. O., Olajire, K. A., and Bonney, J.: Modelling of Tool Wear Based on Component Forces, Tribology Letters, 11, 55–60, 2001.
  • Awopetu, O. O., Dahunsi, O. A., and Aderoba, A. A.: Selection of Cutting Tool for Turning _ - Titanium Alloy BT5, Assumption University Journal of Technology, 9, 46–52, 2005.
  • Bhuiyan, M. S. H., Choudhury, I. A., and Dahari, M.: Monitoring the ToolWear, Surface Roughness and Chip Formation Occurrences Using Multiple Sensors in Turning, Journal of Manufacturing Systems, 33, 476–487, 2014.
  • Yaldiz, S. and Unsacar, F.: A Dynamometer Design for Measurement the Cutting Forces on Turning, Measurement, 39, 80–89, 2006.
  • Sahoo, A. K. and Sahoo, B.: Experimental Investigation on Machinability aspects in Finish Hard Turning of AISI4340 Steel Using Uncoated and Multilayer Coated Carbide Inserts, Measurement, 45, 2153–2165, 2012.
  • Davies, J. R.: Metals Handbook, American Society of Metals, Metals Park, Ohio 44073, desk edn., 1998.
  • Hughes, J. I., Sharman, A. R. C., and Ridgway, K.: The Effect of Cutting Tool Material and Edge Geometry on Tool Life and Workpiece 30 Surface Integrity, Journal of Engineering Manufacture: Proceedings of the Institute of Mechanical Engineers, 220, 93–107, 2006.
  • Li, B.: A Review of Tool Wear Estimation Using Theoretical Analysis and Numerical Simulation Technologies, International Journal of Refractory Metals and Hard Materials, 35, 143–115, 2012.
  • Babu, B. V. and Karthik, S.: Genetic Programming for Symbolic Regression of Chemical Process Systems, Engineering Letters, 14, 1–14, 2007.
  • Werner, K. A.: In-Process Monitoring of Cutting Tool Forces, Biennial International Machine Tool Technical Conference, 4, 11.83–11.99, 1984.
  • Zhang, S., J. F. Li, J. X. D., and Li, Y. S.: Investigation on Diffusion Wear During High-Speed Machining Ti-6Al-4V Alloy With Straight Tungsten Carbide Tools, International Journal of Advanced Manufacturing Technology, 44, 17–25, 2009.
There are 25 citations in total.

Details

Subjects Engineering
Journal Section Articles
Authors

Olurotimi Akintunde Dahunsi 0000-0002-1283-4104

Olayinka Oladele Awopetu This is me

Tunde İsaac Ogedengbe

Tiamiyu İshola Mohammed This is me

Taiwo Micheal Adamolekun This is me

Publication Date November 13, 2017
Acceptance Date May 2, 2017
Published in Issue Year 2017 Volume: 3 Issue: 2

Cite

APA Dahunsi, O. A., Awopetu, O. O., Ogedengbe, T. İ., Mohammed, T. İ., et al. (2017). Evaluation of Optimal Economic Life of Cemented Carbide Tool Turning AISI4340. International Journal of Engineering Technologies IJET, 3(2), 37-43. https://doi.org/10.19072/ijet.310016
AMA Dahunsi OA, Awopetu OO, Ogedengbe Tİ, Mohammed Tİ, Adamolekun TM. Evaluation of Optimal Economic Life of Cemented Carbide Tool Turning AISI4340. IJET. June 2017;3(2):37-43. doi:10.19072/ijet.310016
Chicago Dahunsi, Olurotimi Akintunde, Olayinka Oladele Awopetu, Tunde İsaac Ogedengbe, Tiamiyu İshola Mohammed, and Taiwo Micheal Adamolekun. “Evaluation of Optimal Economic Life of Cemented Carbide Tool Turning AISI4340”. International Journal of Engineering Technologies IJET 3, no. 2 (June 2017): 37-43. https://doi.org/10.19072/ijet.310016.
EndNote Dahunsi OA, Awopetu OO, Ogedengbe Tİ, Mohammed Tİ, Adamolekun TM (June 1, 2017) Evaluation of Optimal Economic Life of Cemented Carbide Tool Turning AISI4340. International Journal of Engineering Technologies IJET 3 2 37–43.
IEEE O. A. Dahunsi, O. O. Awopetu, T. İ. Ogedengbe, T. İ. Mohammed, and T. M. Adamolekun, “Evaluation of Optimal Economic Life of Cemented Carbide Tool Turning AISI4340”, IJET, vol. 3, no. 2, pp. 37–43, 2017, doi: 10.19072/ijet.310016.
ISNAD Dahunsi, Olurotimi Akintunde et al. “Evaluation of Optimal Economic Life of Cemented Carbide Tool Turning AISI4340”. International Journal of Engineering Technologies IJET 3/2 (June 2017), 37-43. https://doi.org/10.19072/ijet.310016.
JAMA Dahunsi OA, Awopetu OO, Ogedengbe Tİ, Mohammed Tİ, Adamolekun TM. Evaluation of Optimal Economic Life of Cemented Carbide Tool Turning AISI4340. IJET. 2017;3:37–43.
MLA Dahunsi, Olurotimi Akintunde et al. “Evaluation of Optimal Economic Life of Cemented Carbide Tool Turning AISI4340”. International Journal of Engineering Technologies IJET, vol. 3, no. 2, 2017, pp. 37-43, doi:10.19072/ijet.310016.
Vancouver Dahunsi OA, Awopetu OO, Ogedengbe Tİ, Mohammed Tİ, Adamolekun TM. Evaluation of Optimal Economic Life of Cemented Carbide Tool Turning AISI4340. IJET. 2017;3(2):37-43.

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