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Enriched Oxygen for Crude Oil Preheating in Petroleum Refining

Year 2021, Volume: 24 Issue: 2, 128 - 132, 26.05.2021
https://doi.org/10.5541/ijot.880620

Abstract

The crude distillation unit is one of the energy-intensive processes in the refinery. This is because of the crude preheater that suffers from excessive energy loss due to the use of air in the combustion furnace. Alternatively, fuel combustion by enriched oxygen can improve heat efficiency, minimize fuel consumption and reduce emissions. In this paper, enriched oxygen has been simulated by UniSim for preheating Kuwaiti crude in one of the distillation columns in the Clean Fuels Project. Results show that the use of 30 mol% of concentrated oxygen reduced fuel consumption by 5%. Carbon dioxide emissions were also minimized by 22,240 tons per year. A membrane system made from perfluoropolymer was simulated for the production of 5,298 tons of enriched oxygen (per day) and it required an area of 39,000 m2 with a capital investment of 6.9 million $.

References

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  • [2] C. Baukal. Oxygen-enhanced combustion: CRC Press, 2010.
  • [3] Q. Acton. Issues in energy conversion, transmission, and systems: Scholarly Editions, 2013.
  • [4] J. Speight. The refinery of the future: Elsevier Science, 2020.
  • [5] T. Chompupun, S. Limtrakul, T. Vatanatham, C. Kanhari, and P. Ramachandran. Experiments, modeling and scaling-up of membrane reactors for hydrogen production via steam methane reforming. Chemical Engineering and Processing - Process Intensification, vol. 134, pp. 124-140, 2018.
  • [6] J. Zhou, J. Zhao, J. Zhang, T. Zhang, M. Ye, and Z. Liu. Regeneration of catalysts deactivated by coke deposition: a review. Chinese Journal of Catalysis, vol. 41, pp. 1048-1061, 2020.
  • [7] H. Lin, M. Zhou, J. Ly, J. Vu, J. Wijmans, T. Merkel, J. Jin, A. Haldeman, E. Wagener, and D. Rue. Membrane-based oxygen-enriched combustion. Industrial & Engineering Chemistry Research, vol. 52, pp. 10820-10834, 2013.
  • [8] M. Dan, S. Yu, Y. Li, S. Wei, J. Xiang, and Y. Zhou. Hydrogen sulfide conversion: how to capture hydrogen and sulfur by photocatalysis. Journal of Photochemistry and Photobiology C: Photochemistry Reviews, vol. 42, p. 100339, 2020.
  • [9] A. Coker. Petroleum refining design and applications handbook: Wiley, 2018.
  • [10] M. Gadalla, D. Kamel, F. Ashour, and H. din. A new optimisation based retrofit approach for revamping an Egyptian crude oil distillation unit. Energy Procedia, vol. 36, pp. 454 – 464, 2013.
  • [11] L. Popoola, B. Gutti, and A. Susu. A Review of an expert system design for crude oil distillation column using the neural networks model and process optimization and control using genetic algorithm framework. Advances in Chemical Engineering and Science, vol. 03, pp. 164-170, 2013.
  • [12] M. Waheed, A. Oni, S. Adejuyigbe, and B. Adewumi. Thermoeconomic and environmental assessment of a crude oil distillation unit of a Nigerian refinery. Applied Thermal Engineering, vol. 66, pp. 191-205, 2014.
  • [13] C. Ma, B. Li, D. Chen, T. Wenga, W. Ma, F. Lin, and G. Chen. An investigation of an oxygen-enriched combustion of municipal solid waste on flue gas emission and combustion performance at a 8 MWth waste-to-energy plant. Waste Management, vol. 96, pp. 47-56, 2019.
  • [14] C. G. Association. Handbook of Compressed Gases: Springer US, 1999.
  • [15] S. Sircar and B. Hanley. Production of oxygen enriched air by rapid pressure swing adsorption. Adsorption, vol. 1, pp. 313-320, 1995.
  • [16] J. Pandey, K. Reddy, A. Mohanty, and M. Misra. Handbook of polymernanocomposites. processing, performance and application: volume A: layered silicates: Springer, 2014.
  • [17] S. Brueske, C. Kramer, and A. Fisher, "Bandwidth study on energy use and potential energy saving opportunities in US petroleum refining," U.S. Department of Energy2015.
  • [18] A. Gollan and M. Kleper. The economics of oxygen enriched air production via membranes. Proceedings from the Sixth Annual Industrial Energy Technology Conference,, vol. 1, pp. 298-306, 1984.
  • [19] A. Kohl and R. Nielsen. Gas purification: Elsevier Science, 1997.
  • [20] T. Morosuk and M. Sultan. Low-temperature technologies: IntechOpen, 2020.
  • [21] O. Cala, L. Merino, V. Kafarov, and J. Saavedra. Evaluation of combustion models for determination of refinery furnaces efficiency. Ingeniare Revista chilena de ingeniería, vol. 23, pp. 429-438, 2015.
  • [22] A. Santos, E. Torres, and P. Pereira. Critical evaluation of the oxygen-enhanced combustion in gas burners for industrial applications and heating systems. Journal of the Brazilian Chemical Society, vol. 22, pp. 1841-1849, 2011.
  • [23] R. Davis. Simple gas permeation and pervaporation membrane unit operation models for process simulators. Chemical Engineering & Technology, vol. 25, pp. 717-722, 2002.
Year 2021, Volume: 24 Issue: 2, 128 - 132, 26.05.2021
https://doi.org/10.5541/ijot.880620

Abstract

References

  • [1] A. Faiz, C. Weaver, and M. Walsh. Air pollution from motor vehicles: standards and technologies for controlling emissions: World Bank, 1996.
  • [2] C. Baukal. Oxygen-enhanced combustion: CRC Press, 2010.
  • [3] Q. Acton. Issues in energy conversion, transmission, and systems: Scholarly Editions, 2013.
  • [4] J. Speight. The refinery of the future: Elsevier Science, 2020.
  • [5] T. Chompupun, S. Limtrakul, T. Vatanatham, C. Kanhari, and P. Ramachandran. Experiments, modeling and scaling-up of membrane reactors for hydrogen production via steam methane reforming. Chemical Engineering and Processing - Process Intensification, vol. 134, pp. 124-140, 2018.
  • [6] J. Zhou, J. Zhao, J. Zhang, T. Zhang, M. Ye, and Z. Liu. Regeneration of catalysts deactivated by coke deposition: a review. Chinese Journal of Catalysis, vol. 41, pp. 1048-1061, 2020.
  • [7] H. Lin, M. Zhou, J. Ly, J. Vu, J. Wijmans, T. Merkel, J. Jin, A. Haldeman, E. Wagener, and D. Rue. Membrane-based oxygen-enriched combustion. Industrial & Engineering Chemistry Research, vol. 52, pp. 10820-10834, 2013.
  • [8] M. Dan, S. Yu, Y. Li, S. Wei, J. Xiang, and Y. Zhou. Hydrogen sulfide conversion: how to capture hydrogen and sulfur by photocatalysis. Journal of Photochemistry and Photobiology C: Photochemistry Reviews, vol. 42, p. 100339, 2020.
  • [9] A. Coker. Petroleum refining design and applications handbook: Wiley, 2018.
  • [10] M. Gadalla, D. Kamel, F. Ashour, and H. din. A new optimisation based retrofit approach for revamping an Egyptian crude oil distillation unit. Energy Procedia, vol. 36, pp. 454 – 464, 2013.
  • [11] L. Popoola, B. Gutti, and A. Susu. A Review of an expert system design for crude oil distillation column using the neural networks model and process optimization and control using genetic algorithm framework. Advances in Chemical Engineering and Science, vol. 03, pp. 164-170, 2013.
  • [12] M. Waheed, A. Oni, S. Adejuyigbe, and B. Adewumi. Thermoeconomic and environmental assessment of a crude oil distillation unit of a Nigerian refinery. Applied Thermal Engineering, vol. 66, pp. 191-205, 2014.
  • [13] C. Ma, B. Li, D. Chen, T. Wenga, W. Ma, F. Lin, and G. Chen. An investigation of an oxygen-enriched combustion of municipal solid waste on flue gas emission and combustion performance at a 8 MWth waste-to-energy plant. Waste Management, vol. 96, pp. 47-56, 2019.
  • [14] C. G. Association. Handbook of Compressed Gases: Springer US, 1999.
  • [15] S. Sircar and B. Hanley. Production of oxygen enriched air by rapid pressure swing adsorption. Adsorption, vol. 1, pp. 313-320, 1995.
  • [16] J. Pandey, K. Reddy, A. Mohanty, and M. Misra. Handbook of polymernanocomposites. processing, performance and application: volume A: layered silicates: Springer, 2014.
  • [17] S. Brueske, C. Kramer, and A. Fisher, "Bandwidth study on energy use and potential energy saving opportunities in US petroleum refining," U.S. Department of Energy2015.
  • [18] A. Gollan and M. Kleper. The economics of oxygen enriched air production via membranes. Proceedings from the Sixth Annual Industrial Energy Technology Conference,, vol. 1, pp. 298-306, 1984.
  • [19] A. Kohl and R. Nielsen. Gas purification: Elsevier Science, 1997.
  • [20] T. Morosuk and M. Sultan. Low-temperature technologies: IntechOpen, 2020.
  • [21] O. Cala, L. Merino, V. Kafarov, and J. Saavedra. Evaluation of combustion models for determination of refinery furnaces efficiency. Ingeniare Revista chilena de ingeniería, vol. 23, pp. 429-438, 2015.
  • [22] A. Santos, E. Torres, and P. Pereira. Critical evaluation of the oxygen-enhanced combustion in gas burners for industrial applications and heating systems. Journal of the Brazilian Chemical Society, vol. 22, pp. 1841-1849, 2011.
  • [23] R. Davis. Simple gas permeation and pervaporation membrane unit operation models for process simulators. Chemical Engineering & Technology, vol. 25, pp. 717-722, 2002.
There are 23 citations in total.

Details

Primary Language English
Subjects Chemical Engineering
Journal Section Regular Original Research Article
Authors

Yousef Alqaheem

Abdulaziz Alomair This is me

Publication Date May 26, 2021
Published in Issue Year 2021 Volume: 24 Issue: 2

Cite

APA Alqaheem, Y., & Alomair, A. (2021). Enriched Oxygen for Crude Oil Preheating in Petroleum Refining. International Journal of Thermodynamics, 24(2), 128-132. https://doi.org/10.5541/ijot.880620
AMA Alqaheem Y, Alomair A. Enriched Oxygen for Crude Oil Preheating in Petroleum Refining. International Journal of Thermodynamics. May 2021;24(2):128-132. doi:10.5541/ijot.880620
Chicago Alqaheem, Yousef, and Abdulaziz Alomair. “Enriched Oxygen for Crude Oil Preheating in Petroleum Refining”. International Journal of Thermodynamics 24, no. 2 (May 2021): 128-32. https://doi.org/10.5541/ijot.880620.
EndNote Alqaheem Y, Alomair A (May 1, 2021) Enriched Oxygen for Crude Oil Preheating in Petroleum Refining. International Journal of Thermodynamics 24 2 128–132.
IEEE Y. Alqaheem and A. Alomair, “Enriched Oxygen for Crude Oil Preheating in Petroleum Refining”, International Journal of Thermodynamics, vol. 24, no. 2, pp. 128–132, 2021, doi: 10.5541/ijot.880620.
ISNAD Alqaheem, Yousef - Alomair, Abdulaziz. “Enriched Oxygen for Crude Oil Preheating in Petroleum Refining”. International Journal of Thermodynamics 24/2 (May 2021), 128-132. https://doi.org/10.5541/ijot.880620.
JAMA Alqaheem Y, Alomair A. Enriched Oxygen for Crude Oil Preheating in Petroleum Refining. International Journal of Thermodynamics. 2021;24:128–132.
MLA Alqaheem, Yousef and Abdulaziz Alomair. “Enriched Oxygen for Crude Oil Preheating in Petroleum Refining”. International Journal of Thermodynamics, vol. 24, no. 2, 2021, pp. 128-32, doi:10.5541/ijot.880620.
Vancouver Alqaheem Y, Alomair A. Enriched Oxygen for Crude Oil Preheating in Petroleum Refining. International Journal of Thermodynamics. 2021;24(2):128-32.