Investigation of Three Body Abrasive Wear Behavior of Micro-Nano Sized Iron Ore Pieces on Bronze
Year 2024,
Volume: 5 Issue: 1, 36 - 48, 26.06.2024
Abdullah Uğur
,
Ahmet Emrah Erdoğdu
,
Recep Demirsöz
Abstract
In In this work, the three-body abrasive wear of bronze (C86200) in pig cart transmissions was examined. Micro-nano-sized ore particles were introduced to the lubricating media during the Ball-on-flat test to represent three-body abrasive wear. Load shear rate and lubricating medium were useful research inputs. Outputs included examining sample surfaces, mass loss, friction coefficient, and trace depth. Taguchi, ANOVA, and RSM were used to analyze experimental data. The most effective parameter for all outputs was the load value, with a rate of 55.76 percent, while the speed had the lowest influence on mass loss, at 9.74 percent. The regression model fits these results well.
Thanks
The authors gratefully acknowledge Professor Hayrettin AHLATCI for his support in using the test device.
The authors gratefully thank KARDOKMAK A.Ş. For their support in sample supply.
References
- Akram, S, Babutskyi, A, Chrysanthou, A, Montalvão, D, Whiting, MJ, Pizurova, N: Improvement of the wear resistance of nickel-aluminium bronze and 2014-T6 aluminium alloy by application of alternating magnetic field treatment. Wear, 480–481: 2021.
- Bailon-Poujol, I, Bailon, JP, L’Espérance, G: Ball-mill grinding kinetics of master alloys for steel powder metallurgy applications. Powder Technol, 210: 267–272, 2011.
- Bharatish, A, Harish, V, Bathe, RN, Senthilselvan, J, Soundarapandian, S: Effect of scanning speed and tin content on the tribological behavior of femtosecond laser textured tin-bronze alloy. Opt Laser Technol, 108: 17–25, 2018.
- Bhoi, S, Singh, RB, Harsha, AP, Manna, R: Effect of Grain Refinement on Tribological Study of Low Carbon Steel. Transactions of the Indian Institute of Metals, 74: 1489–1499, 2021.
- Bozkurt, F, Çakir, Investigation of the Tribological and Mechanical Properties of Boron Steels in Terms of Potential Usage in Agricultural Applications. Politeknik Dergisi, 24: 431–438, 2021.
- Cetin, M.H, Korkmaz, S: Investigation of the concentration rate and aggregation behaviour of nano-silver added colloidal suspensions on wear behaviour of metallic materials by using ANOVA method. Tribol Int, 147: 2020.
- Demirsoz, R, Uğur, A, Erdoğdu, AE, Korkmaz, ME, Gupta, MK: Abrasive Wear Behavior of Nano-Sized Steel Scale on Soft CuZn35Ni2 Material. J Mater Eng Perform, 32: 8858–8869, 2023.
- García-León, RA, Martínez-Trinidad, J, Campos-Silva, I, Figueroa-López, U, Guevara-Morales, A: Wear maps of borided AISI 316L steel under ball-on-flat dry sliding conditions. Mater Lett, 282: 17–18, 2021.
- García-León, RA, Martínez-Trinidad, J, Zepeda-Bautista, R, Campos-Silva, I, Guevara-Morales, A, Martínez-Londoño, J, Barbosa-Saldaña, J: Dry sliding wear test on borided AISI 316L stainless steel under ball-on-flat configuration: A statistical analysis. Tribol Int, 157: 2021.
- Gheisari, R, Polycarpou, AA: Three-body abrasive wear of hard coatings: Effects of hardness and roughness. Thin Solid Films, 666: 66–75, 2018.
- Huang, L, Deng, X, Li, C, Jia, Y, Wang, Q, Wang, Z: Effect of TiC particles on three-body abrasive wear behaviour of low alloy abrasion-resistant steel. Wear, 434–435: 202971, 2019.
- Kusumoto, K, Shimizu, K, Efremenko, VG, Hara, H, Shirai, M, ito, J, Hatate, M, gaqi, Y, Purba, RH: Three body type abrasive wear characteristics of multi-component white cast irons. Wear, 426–427: 122–127, 2019.
- Lakshmikanthan, A, Bontha, S, Krishna, M, Koppad, PG, Ramprabhu, T: Microstructure, mechanical and wear properties of the A357 composites reinforced with dual sized SiC particles. J Alloys Compd, 786: 570–580, 2019.
- Lan, P, Polycarpou, AA: High temperature and high pressure tribological experiments of advanced polymeric coatings in the presence of drilling mud for oil & gas applications. Tribol Int, 120: 218–225, 2018.
- Lan, P, Polychronopoulou, K, Zhang, Y, Polycarpou, AA: Three-body abrasive wear by (silica) sand of advanced polymeric coatings for tilting pad bearings. Wear, 382–383: 40–50, 2017.
- Liu, Q, Qi, F, Wang, Q, Ding, H, Chu, K, Liu, Y, Li, C: The influence of particles size and its distribution on the degree of stress concentration in particulate reinforced metal matrix composites. Materials Science and Engineering A, 731: 351–359, 2018.
- Madhusudan, BM, Ghanaraja, S, Sudhakar, GN: Synthesis and development of size hybrid nano SiC- Al7075 composites by advanced stir casting. In: Materials Today: Proceedings. Elsevier Ltd, 2020, pp 3804–3809.
- Mahajan, Y, Peshwe, DR: Effect of Temper Conditions on Abrasive Wear Behavior of AA7010 Alloy. Transactions of the Indian Institute of Metals, 71: 1025–1032, 2018.
- Manoharan, S, Vijay, R, Lenin Singaravelu, D, Kchaou, M: Experimental Investigation on the Tribo-Thermal Properties of Brake Friction Materials Containing Various Forms of Graphite: A Comparative Study. Arab J Sci Eng, 44: 1459–1473, 2019.
- Nas, E, Altan Özbek, N: Optimization of The Machining Parameters in Turning of Hardened Hot Work Tool Steel Using Cryogenically Treated Tools. Surface Review and Letters, 27: 1–14, 2020.
- Nas, E, Oztürk, B: Optimization of surface roughness via the Taguchi method and investigation of energy consumption when milling spheroidal graphite cast iron materials. Materialpruefung/Materials Testing, 60: 519–525, 2018.
- Purba, R. H., Shimizu, K., & Kusumoto, K: Three-Body Abrasive Wear-Resistance Characteristics of a 27Cr-Based 3V-3Mo-3W-3Co Multicomponent White Cast Iron with Different Ti Additions. Journal of Manufacturing and Materials Processing, 7(1), 21, 2023.
- Radhika, N, Sai Charan, K: Experimental Analysis on Three Body Abrasive Wear Behaviour of Stir Cast Al LM 25/TiC Metal Matrix Composite. Transactions of the Indian Institute of Metals, 70: 2233–2240, 2017.
- Radhika, N: Mechanical Properties and Abrasive Wear Behaviour of Functionally Graded Al-Si12Cu/Al2O3 Metal Matrix Composite. Transactions of the Indian Institute of Metals, 70: 145–157, 2017.
- Rahiman, AHS, Smart, DSR, Wilson, B, Ebrahim, I, Eldhose, B, Mathew, B, Murickan, RT: Dry sliding wear analysis OF Al5083/CNT/Ni/MoB hybrid composite using DOE Taguchi method. Wear, 460–461: 2020.
- Sardar, S, Karmakar, SK, Das, D: Evaluation of Abrasive Wear Resistance of Al2O3/7075 Composite by Taguchi Experimental Design Technique. Transactions of the Indian Institute of Metals, 71: 1847–1858, 2018.
- Sasidharan, S, Puthucode, R, Radhika, N, Shivashankar, A: Investigation of three body abrasive wear behaviour of centrifugally cast Cu-Sn/SiC functionally graded composite using Design of Experiment Approach. 2018.
- Singh, RK, Telang, A, Das, S: The influence of abrasive size and applied load on abrasive wear of Al-Si–SiCp composite. Arab J Sci Eng, 47: 8617–8628, 2022.
- Varol, T, Canakci, A, Ozsahin, S: Prediction of effect of reinforcement content, flake size and flake time on the density and hardness of flake AA2024-SiC nanocomposites using neural networks. J Alloys Compd, 739: 1005–1014, 2018.
- Xin, W, Wang, YJ, Wei, SC, Liang, Y, Xia, XC, Chen, X, Wang, B, Xu, BS: Friction and wear behavior under oil lubrication conditions of amorphous-nanocrystalline composite coatings deposited via HVAS. Surf Coat Technol, 429: 2022.
- Yin, YL, Yu, HL, Wang, HM, Song, ZY, Zhang, Z, Ji, XC, Cui, TH, Wei, M, Zhang, W: Friction and wear behaviors of steel/ bronze tribopairs lubricated by oil with serpentine natural mineral additive. Wear, 456–457: 2020.
- Zhao, B, Zhang, Y, Fan, Y, Yu, X, Zhang, Z, Zhang, B: The three-body abrasive tribological characteristics of the Graphene/h-BN heterostructure film considering defects. Tribol Int, 171: 2022.
Bronz Üzerindeki Mikro-Nano Boyutlu Demir Cevheri Parçalarının Üç Cisimli Aşındırıcı Aşınma Davranışının İncelenmesi
Year 2024,
Volume: 5 Issue: 1, 36 - 48, 26.06.2024
Abdullah Uğur
,
Ahmet Emrah Erdoğdu
,
Recep Demirsöz
Abstract
In this work, the three-body abrasive wear of bronze (C86200) in pig cart transmissions was examined. Micro-nano-sized ore particles were introduced to the lubricating media during the Ball-on-flat test to represent three-body abrasive wear. Load shear rate and lubricating medium were useful research inputs. Outputs included examining sample surfaces, mass loss, friction coefficient, and trace depth. Taguchi, ANOVA, and RSM were used to analyze experimental data. The most effective parameter for all outputs was the load value, with a rate of 55.76 percent, while the speed had the lowest influence on mass loss, at 9.74 percent. The regression model fits these results well.
References
- Akram, S, Babutskyi, A, Chrysanthou, A, Montalvão, D, Whiting, MJ, Pizurova, N: Improvement of the wear resistance of nickel-aluminium bronze and 2014-T6 aluminium alloy by application of alternating magnetic field treatment. Wear, 480–481: 2021.
- Bailon-Poujol, I, Bailon, JP, L’Espérance, G: Ball-mill grinding kinetics of master alloys for steel powder metallurgy applications. Powder Technol, 210: 267–272, 2011.
- Bharatish, A, Harish, V, Bathe, RN, Senthilselvan, J, Soundarapandian, S: Effect of scanning speed and tin content on the tribological behavior of femtosecond laser textured tin-bronze alloy. Opt Laser Technol, 108: 17–25, 2018.
- Bhoi, S, Singh, RB, Harsha, AP, Manna, R: Effect of Grain Refinement on Tribological Study of Low Carbon Steel. Transactions of the Indian Institute of Metals, 74: 1489–1499, 2021.
- Bozkurt, F, Çakir, Investigation of the Tribological and Mechanical Properties of Boron Steels in Terms of Potential Usage in Agricultural Applications. Politeknik Dergisi, 24: 431–438, 2021.
- Cetin, M.H, Korkmaz, S: Investigation of the concentration rate and aggregation behaviour of nano-silver added colloidal suspensions on wear behaviour of metallic materials by using ANOVA method. Tribol Int, 147: 2020.
- Demirsoz, R, Uğur, A, Erdoğdu, AE, Korkmaz, ME, Gupta, MK: Abrasive Wear Behavior of Nano-Sized Steel Scale on Soft CuZn35Ni2 Material. J Mater Eng Perform, 32: 8858–8869, 2023.
- García-León, RA, Martínez-Trinidad, J, Campos-Silva, I, Figueroa-López, U, Guevara-Morales, A: Wear maps of borided AISI 316L steel under ball-on-flat dry sliding conditions. Mater Lett, 282: 17–18, 2021.
- García-León, RA, Martínez-Trinidad, J, Zepeda-Bautista, R, Campos-Silva, I, Guevara-Morales, A, Martínez-Londoño, J, Barbosa-Saldaña, J: Dry sliding wear test on borided AISI 316L stainless steel under ball-on-flat configuration: A statistical analysis. Tribol Int, 157: 2021.
- Gheisari, R, Polycarpou, AA: Three-body abrasive wear of hard coatings: Effects of hardness and roughness. Thin Solid Films, 666: 66–75, 2018.
- Huang, L, Deng, X, Li, C, Jia, Y, Wang, Q, Wang, Z: Effect of TiC particles on three-body abrasive wear behaviour of low alloy abrasion-resistant steel. Wear, 434–435: 202971, 2019.
- Kusumoto, K, Shimizu, K, Efremenko, VG, Hara, H, Shirai, M, ito, J, Hatate, M, gaqi, Y, Purba, RH: Three body type abrasive wear characteristics of multi-component white cast irons. Wear, 426–427: 122–127, 2019.
- Lakshmikanthan, A, Bontha, S, Krishna, M, Koppad, PG, Ramprabhu, T: Microstructure, mechanical and wear properties of the A357 composites reinforced with dual sized SiC particles. J Alloys Compd, 786: 570–580, 2019.
- Lan, P, Polycarpou, AA: High temperature and high pressure tribological experiments of advanced polymeric coatings in the presence of drilling mud for oil & gas applications. Tribol Int, 120: 218–225, 2018.
- Lan, P, Polychronopoulou, K, Zhang, Y, Polycarpou, AA: Three-body abrasive wear by (silica) sand of advanced polymeric coatings for tilting pad bearings. Wear, 382–383: 40–50, 2017.
- Liu, Q, Qi, F, Wang, Q, Ding, H, Chu, K, Liu, Y, Li, C: The influence of particles size and its distribution on the degree of stress concentration in particulate reinforced metal matrix composites. Materials Science and Engineering A, 731: 351–359, 2018.
- Madhusudan, BM, Ghanaraja, S, Sudhakar, GN: Synthesis and development of size hybrid nano SiC- Al7075 composites by advanced stir casting. In: Materials Today: Proceedings. Elsevier Ltd, 2020, pp 3804–3809.
- Mahajan, Y, Peshwe, DR: Effect of Temper Conditions on Abrasive Wear Behavior of AA7010 Alloy. Transactions of the Indian Institute of Metals, 71: 1025–1032, 2018.
- Manoharan, S, Vijay, R, Lenin Singaravelu, D, Kchaou, M: Experimental Investigation on the Tribo-Thermal Properties of Brake Friction Materials Containing Various Forms of Graphite: A Comparative Study. Arab J Sci Eng, 44: 1459–1473, 2019.
- Nas, E, Altan Özbek, N: Optimization of The Machining Parameters in Turning of Hardened Hot Work Tool Steel Using Cryogenically Treated Tools. Surface Review and Letters, 27: 1–14, 2020.
- Nas, E, Oztürk, B: Optimization of surface roughness via the Taguchi method and investigation of energy consumption when milling spheroidal graphite cast iron materials. Materialpruefung/Materials Testing, 60: 519–525, 2018.
- Purba, R. H., Shimizu, K., & Kusumoto, K: Three-Body Abrasive Wear-Resistance Characteristics of a 27Cr-Based 3V-3Mo-3W-3Co Multicomponent White Cast Iron with Different Ti Additions. Journal of Manufacturing and Materials Processing, 7(1), 21, 2023.
- Radhika, N, Sai Charan, K: Experimental Analysis on Three Body Abrasive Wear Behaviour of Stir Cast Al LM 25/TiC Metal Matrix Composite. Transactions of the Indian Institute of Metals, 70: 2233–2240, 2017.
- Radhika, N: Mechanical Properties and Abrasive Wear Behaviour of Functionally Graded Al-Si12Cu/Al2O3 Metal Matrix Composite. Transactions of the Indian Institute of Metals, 70: 145–157, 2017.
- Rahiman, AHS, Smart, DSR, Wilson, B, Ebrahim, I, Eldhose, B, Mathew, B, Murickan, RT: Dry sliding wear analysis OF Al5083/CNT/Ni/MoB hybrid composite using DOE Taguchi method. Wear, 460–461: 2020.
- Sardar, S, Karmakar, SK, Das, D: Evaluation of Abrasive Wear Resistance of Al2O3/7075 Composite by Taguchi Experimental Design Technique. Transactions of the Indian Institute of Metals, 71: 1847–1858, 2018.
- Sasidharan, S, Puthucode, R, Radhika, N, Shivashankar, A: Investigation of three body abrasive wear behaviour of centrifugally cast Cu-Sn/SiC functionally graded composite using Design of Experiment Approach. 2018.
- Singh, RK, Telang, A, Das, S: The influence of abrasive size and applied load on abrasive wear of Al-Si–SiCp composite. Arab J Sci Eng, 47: 8617–8628, 2022.
- Varol, T, Canakci, A, Ozsahin, S: Prediction of effect of reinforcement content, flake size and flake time on the density and hardness of flake AA2024-SiC nanocomposites using neural networks. J Alloys Compd, 739: 1005–1014, 2018.
- Xin, W, Wang, YJ, Wei, SC, Liang, Y, Xia, XC, Chen, X, Wang, B, Xu, BS: Friction and wear behavior under oil lubrication conditions of amorphous-nanocrystalline composite coatings deposited via HVAS. Surf Coat Technol, 429: 2022.
- Yin, YL, Yu, HL, Wang, HM, Song, ZY, Zhang, Z, Ji, XC, Cui, TH, Wei, M, Zhang, W: Friction and wear behaviors of steel/ bronze tribopairs lubricated by oil with serpentine natural mineral additive. Wear, 456–457: 2020.
- Zhao, B, Zhang, Y, Fan, Y, Yu, X, Zhang, Z, Zhang, B: The three-body abrasive tribological characteristics of the Graphene/h-BN heterostructure film considering defects. Tribol Int, 171: 2022.