Takım Yolu Ayarlarının Lif Levhanın Yüzey Pürüzlülüğü ve CNC Makinesinin Enerji Tüketimi Üzerine Etkileri

Year 2022, Volume: 22 Issue: 3, 264 - 272, 23.12.2022

Bekir Cihad Bal Fatih Mengeloğlu Elif Akçakaya Zeynep Gündeş

https://doi.org/10.17475/kastorman.1215347

Cited By: 1

Abstract

Çalışmanın amacı: Bu çalışmanın amacı, takım yolu ayarlamalarının CNC makinesinin enerji tüketimi ve orta yoğunlukta lif levhanın (MDF) yüzey pürüzlülüğü üzerindeki etkilerini belirlemektir.
Materyal ve yöntem: Deneyler, üç eksenli bir CNC makinesi kullanılarak gerçekleştirilmiştir. Enerji tüketimi ve yüzey pürüzlülük değerleri sırasıyla bir wattmetre (TT-Technic PM 001) ve pürüzlülük test cihazı (Mitutoyo SJ 210) kullanılarak ölçülmüştür. Ra, Rq ve Rz pürüzlülük parametreleri ve enerji tüketim değerleri belirlenmiştir.
Temel Bulgular: Elde edilen verilere göre, bıçak adımı ve ilerleme hızının artmasıyla yüzey pürüzlülüğü artarken, enerji tüketimi azalmıştır. Ayrıca, yüksek bıçak motoru hızı kullanıldığında enerji tüketimi artmıştır. Bıçak motoru hızı 8000 rpm’den 16000 rpm’e çıkarıldığında, enerji tüketimi %154 artmıştır. Bıçak adımı %20’den %60’a çıkarıldığında, enerji tüketimi %63 azalmıştır. Besleme hızı 3 m/dk’dan 7 m/dk’ya çıkarıldığında, enerji tüketimi %60 azalmıştır.
Araştırma Vurguları: Bıçak adımı ve ilerleme hızı azaldıkça enerji tüketimi artmıştır. Bıçak motoru hızı arttıkça enerji tüketimi artmıştır. Yüzey pürüzlülüğü, bıçak adımı ve ilerleme hızı ile artmıştır

Keywords

CNC Makinesi, Pürüzlülük, Üretim, Enerji Tüketimi

Supporting Institution

TÜBİTAK

Project Number

215 O 899

Effects of Cutter Parameters on Surface Roughness of Fiberboard and Energy Consumption of CNC Machine

Abstract

Aim of study: The aim of this study was to determine the effects of cutter parameters on the energy consumption of CNC machine, and surface roughness of medium density fiberboard (MDF).
Material and methods: Experiments were conducted using a three-axis CNC router. The energy consumption and surface roughness values were measured using a wattmeter (TT-Technic PM 001) and roughness tester (Mitutoyo SJ 210), respectively. The values of the Ra, Rq, and Rz roughness parameters, and energy consumption were determined.
Main results: The surface roughness increased with increases in the step over and feed rate, whereas the energy consumption decreased. In addition, the energy consumption increased when a high spindle speed was used. When the spindle speed is increased from 8000 rpm to 16000 rpm, the energy consumption increases by 154%. When the stepover is increased from 20% to 60%, energy consumption is reduced by 63%. When the feed rate is increased from 3 m/min to 7 m/min, the energy consumption is reduced by 60%.
Highlights: The energy consumption increased as the step over and feed rate decreased. The energy consumption increased as the spindle speed increased. The surface roughness increased with the step over and feed rate

Keywords

CNC Machine, MDF, Roughness, Production, Energy Consumption

Project Number

215 O 899

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