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HYDROMETALLURGICAL PROCESSING OF NICKEL LATERITES- A BRIEF OVERVIEW ON THE USE OF SOLVENT EXTRACTION AND NICKEL/COBALT PROJECT FOR THE SEPARATION AND PURIFICATION OF NICKEL AND COBALT

Year 2019, Volume: 58 Issue: 2, 131 - 144, 01.06.2019
https://doi.org/10.30797/madencilik.580147

Abstract

In this study, a brief overview of the solvent extraction (SX) application for the separation

and purification of nickel and cobalt in hydrometallurgical processing of laterite nickel ores is

presented. This paper consists of two parts: firstly, the SX of nickel and cobalt from sulphate

leach solutions is described; and secondly, the development of hydrometallurgical plants for

the processing of laterite nickel ores that involve solvent extraction technique is discussed. The

most important extractants are shortly given in the first part of the study. It is seen that the

extraction and separation of nickel and cobalt from the impure leach solution of laterite nickel

ores can be performed by either using a single extractant system that is called as a direct solvent

extraction (DSX) or a mixture of two or more extractant which is known as a synergistic solvent

extraction system (SSX). Mixed sulphide precipitation (MSP) and mixed hydroxide precipitation

(MHP) processes are mentioned. This paper is also addressed advantage and disadvantages of

each extraction system. It is shown that capital investment expenditure, operational investment

expenditure and mineralogical content are the most important factors that can affect the selection

of the appropriate hydrometallurgical process for lateritic nickel ore.

References

  • Cheng, C.Y., 2000. Purification of Synthetic Laterite Leach Solution by Solvent Extraction Using D2EHPA. Hydrometallurgy 56, 369-386.
  • Cheng, C.Y., 2006. Solvent Extraction of Nickel and Cobalt with Synergistic Systems Consisting of Carboxylic Acid and Aliphatic Hydroxyoxime. Hydrometallurgy 84, 109-117.
  • Cheng, C.Y., Boddy, G., Zhang, W., Godfrey, M., Robinson, D.J., Pranolo, Y., Zhu, Z., Wang, W., 2010a. Recovery of Nickel and Cobalt from laterite Leach Solution Using Direct Solvent Extraction: Part 1- Selection of a Synergistic SX system. Hydrometallurgy 104, 45-52.
  • Cheng, C.Y., Boddy, G., Zhang, W., Godfrey, M., Robinson, D.J., Pranolo, Y., Zhu, Z., Zeng, L., Wang, W., 2010b. Recovery of Nickel and Cobalt from Laterite Leach Solution using Direct Solvent Extraction: Part 2: Semi- and Fully-Continuous Tests. Hydrometallurgy 104, 53-60.
  • Cheng, C.Y., Urbani, M.D., Davies M.G., Pranolo, Y., Zhu, Z., 2015. Recovery of Nickel and Cobalt from Leach Solutions of Nickel Laterites Using a Synergistic System Consisting of Versatic 10 and Acorga CLX 50. Minerals Engineering 77, 17-24.
  • Devi, N.B., Nathsarma, K.C., Chakravortty, V., 1994. Sodium Salts of D2EHPA, PC 88A and Cyanex 272 and Their Mixtures as Extractants for Cobalt (II). Hydrometallurgy 34, 331-342.
  • Devi, N.B., Nathsarma, K.C., Chakravortty, V., 1998. Separation and Recovery of Cobalt (II) and Nickel (II) from Sulphate Solutions Using Sodium Salts of D2EHPA, PC 88A and Cyanex 272. Hydrometallurgy 49, 47-61.
  • Donegan, S., 2006. Direct Solvent Extraction of Nickel at Bulong Operations. Minerals Engineering 19, 1234- 1245.
  • du Preez, A.C., Preston J.S., 2004. Separation of Nickel and Cobalt from Calcium, Magnesium and Manganese by Solvent Extraction with Synergistic Mixture of Carboxylic Acids. The South African Institute of Mining and Metallurgy, 333-338.
  • Flett, D.S., 2004. Cobalt-Nickel Separation in Hydrometallurgy: A Review. Chemistry for Sustainable Development 12, 81-91.
  • Flett, D.S., 2005. Solvent Extraction in Hydrometallurgy: The Role of Organophosphorus Extractants. Journal of Organometallic Chemistry 690, 2426-2438.
  • Guimaraes, A.S., Da Silva, P.S., Mansur, M.B., 2014. Purification of Nickel from Multicomponent Aqueous Sulphuric Solutions by Synergistic Solvent Extraction Using Cyanex 272 And Versatic 10. Hydrometallurgy 150, 173-177.
  • Jones, D.L., Mccoy, T.M., Mayhew, K.E., Cheng, C.Y., Barnard, K.R., Zhang, W., 2010. A New Process for Cobalt-Nickel Separation. Alta Nickel/Cobalt Forum 2010, 1-19.
  • Kursunoglu, S., Ichlas, Z.T., Kaya, M., 2017. Solvent Extraction Process for The Recovery of Nickel and Cobalt from Caldag Laterite Leach Solution: The First Bench Scale Study. Hydrometallurgy, 169, 135-141.
  • Manson, P.G., Groutsch, J.V., Mayze, R.S., White, D., 1997. Process Development & Plant Design for The Cawse Nickel Project. Alta Nickel/Cobalt Forum 1997, 1-14.
  • Mihaylov, I., Krause, E., Colton, D.F., Okita, Y., Duterque, J.P., Perraud, J.J., 2000. The Developmentof a Novel Hydrometallurgical Process for Nickel and Cobalt Recovery from Goro Laterite Ore. The Metallurgical Society of CIM 93, 124-130.
  • Miller, M., Skepper, I., Dry, M., Todd, I., 2001. Observations from RNO Pilot Plant at Lakefield Research. Alta Nickel/Cobalt Forum 2001, 1-13.
  • Miller, M., White, D., Skepper, I., Miller, G., Fury, R., 2005. Managing Technical Risk in Nickel Laterite Projects. Alta Nickel/Cobalt Forum 2005, 1-16.
  • Motteram, G., Ryan, M., Berezowsky, R., Raudsepp, R., 1996. Murrin Murrin Nickel/Cobalt Project Project Development Overview. Alta Nickel/Cobalt Forum 1996, 1-17.
  • Preston, J.S., 1982. Solvent Extraction of Cobalt and Nickel by Organophosphorus Acids I. Comparison of Phosphoric, Phosphonic and Phosphinic Acid Systems. Hydrometallurgy 9, 115-133.
  • Preston, J.S., 1985. Solvent Extraction of Metals by Carboxylic Acids. Hydrometallurgy 14, 171-188.
  • Preston, J.S., du PREEZ, A.C., 1998. Solvent Extraction of Nickel from Acidic Solutions using Synergistic Mixtures Containing Pyridinecarboxylate Esters. Part 3. System Based on Arylsulphonic Acids. Journal of Chemical Technology and Biotechnology 71, 43-50.
  • Preston, J.S., du PREEZ, A.C., 2000. Separation of Nickel and Calcium by Solvent Extraction Using of Mixture of Carboxylic Acids and Alkylpyridines. Hydrometallurgy 58, 239-250.
  • Rickelton, W.A.; Flett, D.S., West, D.W., 1984. Cobalt- Nickel Separation by Solvent Extraction with Bis (2,4,4, Trimethylpentyl) Phosphinic Acid. Solvent Extraction and Ion Exchange 2, 815-838.
  • Sahu, S.K., Agrawal, A., Pandey, B.D., Kumar, V., 2004. Recovery of Copper, Nickel and Cobalt from the Leach Liquor of a Sulphide Concentrate by Solvent Extraction. Minerals Engineering 17, 949-951.
  • Tait, B.K., 1993. Cobalt-Nickel Separation: The Extraction of Cobalt (II) And Nickel (II) by Cyanex 301, Cyanex 302 and Cyanex 272. Hydrometallurgy 32, 365-372.
  • Thakur, N.V., 1998. Extraction Studies of Base Metals (Mn, Cu, Co and Ni) using the Extractant 2-Ethylhexyl 2-Ethylhexyl Phosphonic Acid, PC 88A. Hydrometallurgy 48, 125-131.
  • Tsakiridis, P.E., Agatzini, S.L., 2004a. Simultaneous Solvent Extraction of Cobalt and Nickel in The Presence of Manganese and Magnesium from Sulphate Solutions by Cyanex 301. Hydrometallurgy 72, 269-278.
  • Tsakiridis, P.E., Agatzini, S.L., 2004b. Process for the Recovery of Cobalt and Nickel in the Presence of Magnesium and Calcium from Sulphate Solutions by Versatic 10 and Cyanex 272. Minerals Engineering 17, 535-543.
  • Tsakiridis, P.E., Agatzini, S.L., 2005. Solvent Extraction of Aluminium in the Presence of Cobalt, Nickel and Magnesium from Sulphate Solutions by Cyanex 272. Hydrometallurgy 80, 90-97.
  • Zhang, W., Pranolo, Y., Urbani, M., Cheng, C.Y., 2012. Extraction and separation of Nickel and Cobalt with Hydroxamic Acids LIX 1104, LIX 1104SM and The Mixture of LIX 1104 And Versatic 10. Hydrometallurgy 119-120, 67-72.

NİKEL LATERİTLERİN HİDROMETALURJİK İŞLEMİ-NİKEL VE KOBALT AYIRIM VE SAFLAŞTIRMASI İÇİN SOLVENT EKSTRAKSİYON KULLANIMI VE NİKEL KOBALT PROJELERİNE KISA BİR BAKIŞ

Year 2019, Volume: 58 Issue: 2, 131 - 144, 01.06.2019
https://doi.org/10.30797/madencilik.580147

Abstract

Bu çalışmada, lateritik nikel cevherlerinin hidrometalurjik işlemlerinde nikel ve kobalt ayırma
ve saflaştırılmasında kullanılan solvent ekstraksiyon (SX) yöntemi için kısa bir değerlendirme
yapılmıştır. Bu çalışma iki bölümden oluşmaktadır. Sülfat liç çözeltilerinden nikel ve kobalt solvent
ekstraksiyonu ilk olarak tanımlanmıştır. Solvent ekstraksiyon tekniğinin bulunduğu lateritik nikel
cevherlerinin işletimi için geliştirilen hidrometalurji tesisler ikinci olarak tartışılmıştır. En önemli
ekstraktantlar ilk bölümde kısaca verilmiştir. Laterit liç çözeltisinde bulunan safsızlıklardan nikel
ve kobalt ayırma ve saflaştırma işlemi ya tekli ekstraktant sistemi olarak adlandırılan direkt solvent
ekstraksiyon (DSX) ya da iki veya daha fazla ekstraktant karışımından oluşan sinerjistik solvent
ekstraksiyon (SSX) yöntemleriyle gerçekleştirilebileceği görülmüştür. Karışık sülfür çökeleği
(MSP) ve karışık hidroksit çökeleği (MHP) işlemlerinden bahsedilmiştir. Bu makale aynı zamanda
her bir ekstraksiyon sisteminin avantaj ve dezavantajlarını ele almaktadır. İlk yatırım maliyeti,
işlem maliyeti ve minerolojik yapının lateritik nikel cevheri için uygun bir hidrometalurjik yöntem
seçimini etkileyebilen en önemli faktörler olduğu görülmüştür.

References

  • Cheng, C.Y., 2000. Purification of Synthetic Laterite Leach Solution by Solvent Extraction Using D2EHPA. Hydrometallurgy 56, 369-386.
  • Cheng, C.Y., 2006. Solvent Extraction of Nickel and Cobalt with Synergistic Systems Consisting of Carboxylic Acid and Aliphatic Hydroxyoxime. Hydrometallurgy 84, 109-117.
  • Cheng, C.Y., Boddy, G., Zhang, W., Godfrey, M., Robinson, D.J., Pranolo, Y., Zhu, Z., Wang, W., 2010a. Recovery of Nickel and Cobalt from laterite Leach Solution Using Direct Solvent Extraction: Part 1- Selection of a Synergistic SX system. Hydrometallurgy 104, 45-52.
  • Cheng, C.Y., Boddy, G., Zhang, W., Godfrey, M., Robinson, D.J., Pranolo, Y., Zhu, Z., Zeng, L., Wang, W., 2010b. Recovery of Nickel and Cobalt from Laterite Leach Solution using Direct Solvent Extraction: Part 2: Semi- and Fully-Continuous Tests. Hydrometallurgy 104, 53-60.
  • Cheng, C.Y., Urbani, M.D., Davies M.G., Pranolo, Y., Zhu, Z., 2015. Recovery of Nickel and Cobalt from Leach Solutions of Nickel Laterites Using a Synergistic System Consisting of Versatic 10 and Acorga CLX 50. Minerals Engineering 77, 17-24.
  • Devi, N.B., Nathsarma, K.C., Chakravortty, V., 1994. Sodium Salts of D2EHPA, PC 88A and Cyanex 272 and Their Mixtures as Extractants for Cobalt (II). Hydrometallurgy 34, 331-342.
  • Devi, N.B., Nathsarma, K.C., Chakravortty, V., 1998. Separation and Recovery of Cobalt (II) and Nickel (II) from Sulphate Solutions Using Sodium Salts of D2EHPA, PC 88A and Cyanex 272. Hydrometallurgy 49, 47-61.
  • Donegan, S., 2006. Direct Solvent Extraction of Nickel at Bulong Operations. Minerals Engineering 19, 1234- 1245.
  • du Preez, A.C., Preston J.S., 2004. Separation of Nickel and Cobalt from Calcium, Magnesium and Manganese by Solvent Extraction with Synergistic Mixture of Carboxylic Acids. The South African Institute of Mining and Metallurgy, 333-338.
  • Flett, D.S., 2004. Cobalt-Nickel Separation in Hydrometallurgy: A Review. Chemistry for Sustainable Development 12, 81-91.
  • Flett, D.S., 2005. Solvent Extraction in Hydrometallurgy: The Role of Organophosphorus Extractants. Journal of Organometallic Chemistry 690, 2426-2438.
  • Guimaraes, A.S., Da Silva, P.S., Mansur, M.B., 2014. Purification of Nickel from Multicomponent Aqueous Sulphuric Solutions by Synergistic Solvent Extraction Using Cyanex 272 And Versatic 10. Hydrometallurgy 150, 173-177.
  • Jones, D.L., Mccoy, T.M., Mayhew, K.E., Cheng, C.Y., Barnard, K.R., Zhang, W., 2010. A New Process for Cobalt-Nickel Separation. Alta Nickel/Cobalt Forum 2010, 1-19.
  • Kursunoglu, S., Ichlas, Z.T., Kaya, M., 2017. Solvent Extraction Process for The Recovery of Nickel and Cobalt from Caldag Laterite Leach Solution: The First Bench Scale Study. Hydrometallurgy, 169, 135-141.
  • Manson, P.G., Groutsch, J.V., Mayze, R.S., White, D., 1997. Process Development & Plant Design for The Cawse Nickel Project. Alta Nickel/Cobalt Forum 1997, 1-14.
  • Mihaylov, I., Krause, E., Colton, D.F., Okita, Y., Duterque, J.P., Perraud, J.J., 2000. The Developmentof a Novel Hydrometallurgical Process for Nickel and Cobalt Recovery from Goro Laterite Ore. The Metallurgical Society of CIM 93, 124-130.
  • Miller, M., Skepper, I., Dry, M., Todd, I., 2001. Observations from RNO Pilot Plant at Lakefield Research. Alta Nickel/Cobalt Forum 2001, 1-13.
  • Miller, M., White, D., Skepper, I., Miller, G., Fury, R., 2005. Managing Technical Risk in Nickel Laterite Projects. Alta Nickel/Cobalt Forum 2005, 1-16.
  • Motteram, G., Ryan, M., Berezowsky, R., Raudsepp, R., 1996. Murrin Murrin Nickel/Cobalt Project Project Development Overview. Alta Nickel/Cobalt Forum 1996, 1-17.
  • Preston, J.S., 1982. Solvent Extraction of Cobalt and Nickel by Organophosphorus Acids I. Comparison of Phosphoric, Phosphonic and Phosphinic Acid Systems. Hydrometallurgy 9, 115-133.
  • Preston, J.S., 1985. Solvent Extraction of Metals by Carboxylic Acids. Hydrometallurgy 14, 171-188.
  • Preston, J.S., du PREEZ, A.C., 1998. Solvent Extraction of Nickel from Acidic Solutions using Synergistic Mixtures Containing Pyridinecarboxylate Esters. Part 3. System Based on Arylsulphonic Acids. Journal of Chemical Technology and Biotechnology 71, 43-50.
  • Preston, J.S., du PREEZ, A.C., 2000. Separation of Nickel and Calcium by Solvent Extraction Using of Mixture of Carboxylic Acids and Alkylpyridines. Hydrometallurgy 58, 239-250.
  • Rickelton, W.A.; Flett, D.S., West, D.W., 1984. Cobalt- Nickel Separation by Solvent Extraction with Bis (2,4,4, Trimethylpentyl) Phosphinic Acid. Solvent Extraction and Ion Exchange 2, 815-838.
  • Sahu, S.K., Agrawal, A., Pandey, B.D., Kumar, V., 2004. Recovery of Copper, Nickel and Cobalt from the Leach Liquor of a Sulphide Concentrate by Solvent Extraction. Minerals Engineering 17, 949-951.
  • Tait, B.K., 1993. Cobalt-Nickel Separation: The Extraction of Cobalt (II) And Nickel (II) by Cyanex 301, Cyanex 302 and Cyanex 272. Hydrometallurgy 32, 365-372.
  • Thakur, N.V., 1998. Extraction Studies of Base Metals (Mn, Cu, Co and Ni) using the Extractant 2-Ethylhexyl 2-Ethylhexyl Phosphonic Acid, PC 88A. Hydrometallurgy 48, 125-131.
  • Tsakiridis, P.E., Agatzini, S.L., 2004a. Simultaneous Solvent Extraction of Cobalt and Nickel in The Presence of Manganese and Magnesium from Sulphate Solutions by Cyanex 301. Hydrometallurgy 72, 269-278.
  • Tsakiridis, P.E., Agatzini, S.L., 2004b. Process for the Recovery of Cobalt and Nickel in the Presence of Magnesium and Calcium from Sulphate Solutions by Versatic 10 and Cyanex 272. Minerals Engineering 17, 535-543.
  • Tsakiridis, P.E., Agatzini, S.L., 2005. Solvent Extraction of Aluminium in the Presence of Cobalt, Nickel and Magnesium from Sulphate Solutions by Cyanex 272. Hydrometallurgy 80, 90-97.
  • Zhang, W., Pranolo, Y., Urbani, M., Cheng, C.Y., 2012. Extraction and separation of Nickel and Cobalt with Hydroxamic Acids LIX 1104, LIX 1104SM and The Mixture of LIX 1104 And Versatic 10. Hydrometallurgy 119-120, 67-72.
There are 31 citations in total.

Details

Primary Language English
Journal Section Collection
Authors

Sait Kursunoglu This is me 0000-0002-1680-5482

Muammer Kaya This is me 0000-0001-5260-2589

Publication Date June 1, 2019
Submission Date December 21, 2018
Published in Issue Year 2019 Volume: 58 Issue: 2

Cite

APA Kursunoglu, S., & Kaya, M. (2019). HYDROMETALLURGICAL PROCESSING OF NICKEL LATERITES- A BRIEF OVERVIEW ON THE USE OF SOLVENT EXTRACTION AND NICKEL/COBALT PROJECT FOR THE SEPARATION AND PURIFICATION OF NICKEL AND COBALT. Scientific Mining Journal, 58(2), 131-144. https://doi.org/10.30797/madencilik.580147
AMA Kursunoglu S, Kaya M. HYDROMETALLURGICAL PROCESSING OF NICKEL LATERITES- A BRIEF OVERVIEW ON THE USE OF SOLVENT EXTRACTION AND NICKEL/COBALT PROJECT FOR THE SEPARATION AND PURIFICATION OF NICKEL AND COBALT. Mining. June 2019;58(2):131-144. doi:10.30797/madencilik.580147
Chicago Kursunoglu, Sait, and Muammer Kaya. “HYDROMETALLURGICAL PROCESSING OF NICKEL LATERITES- A BRIEF OVERVIEW ON THE USE OF SOLVENT EXTRACTION AND NICKEL/COBALT PROJECT FOR THE SEPARATION AND PURIFICATION OF NICKEL AND COBALT”. Scientific Mining Journal 58, no. 2 (June 2019): 131-44. https://doi.org/10.30797/madencilik.580147.
EndNote Kursunoglu S, Kaya M (June 1, 2019) HYDROMETALLURGICAL PROCESSING OF NICKEL LATERITES- A BRIEF OVERVIEW ON THE USE OF SOLVENT EXTRACTION AND NICKEL/COBALT PROJECT FOR THE SEPARATION AND PURIFICATION OF NICKEL AND COBALT. Scientific Mining Journal 58 2 131–144.
IEEE S. Kursunoglu and M. Kaya, “HYDROMETALLURGICAL PROCESSING OF NICKEL LATERITES- A BRIEF OVERVIEW ON THE USE OF SOLVENT EXTRACTION AND NICKEL/COBALT PROJECT FOR THE SEPARATION AND PURIFICATION OF NICKEL AND COBALT”, Mining, vol. 58, no. 2, pp. 131–144, 2019, doi: 10.30797/madencilik.580147.
ISNAD Kursunoglu, Sait - Kaya, Muammer. “HYDROMETALLURGICAL PROCESSING OF NICKEL LATERITES- A BRIEF OVERVIEW ON THE USE OF SOLVENT EXTRACTION AND NICKEL/COBALT PROJECT FOR THE SEPARATION AND PURIFICATION OF NICKEL AND COBALT”. Scientific Mining Journal 58/2 (June 2019), 131-144. https://doi.org/10.30797/madencilik.580147.
JAMA Kursunoglu S, Kaya M. HYDROMETALLURGICAL PROCESSING OF NICKEL LATERITES- A BRIEF OVERVIEW ON THE USE OF SOLVENT EXTRACTION AND NICKEL/COBALT PROJECT FOR THE SEPARATION AND PURIFICATION OF NICKEL AND COBALT. Mining. 2019;58:131–144.
MLA Kursunoglu, Sait and Muammer Kaya. “HYDROMETALLURGICAL PROCESSING OF NICKEL LATERITES- A BRIEF OVERVIEW ON THE USE OF SOLVENT EXTRACTION AND NICKEL/COBALT PROJECT FOR THE SEPARATION AND PURIFICATION OF NICKEL AND COBALT”. Scientific Mining Journal, vol. 58, no. 2, 2019, pp. 131-44, doi:10.30797/madencilik.580147.
Vancouver Kursunoglu S, Kaya M. HYDROMETALLURGICAL PROCESSING OF NICKEL LATERITES- A BRIEF OVERVIEW ON THE USE OF SOLVENT EXTRACTION AND NICKEL/COBALT PROJECT FOR THE SEPARATION AND PURIFICATION OF NICKEL AND COBALT. Mining. 2019;58(2):131-44.

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