Year 2024,
Volume: 63 Issue: 1, 47 - 52, 10.09.2024
Muhammed Şener
,
Turan Uysal
,
Murat Erdemoğlu
Project Number
TÜBİTAK (Project No: 111M028), İnönü University (BAPB Project No: 2011/108)
References
- References
- Alyousif, B., Uysal, T., Erdemoğlu, M. 2023a..Potassium chloride recovery
from mechanically activated microcline through the chlorination
roasting and leaching route. Physicochem. Probl. Mineral Processing.
59, 5,167500.
- Alyousif, B., Uysal, T., Aydemir, M.K., Erdemoğlu, M. 2023b. Contribution of
Mechanical Activation for Obtaining Potassium Chloride from Microcline.
Mining, Metallurgy & Exploration. 40, 4, 1311 - 1319.
- Aydoğmuş, R, Erdemoğlu, M, Uysal, T. 2023. Aluminum recovery from pyrophyllite:
Effects of various enrichment and activation methods. Mining,
Metallurgy & Exploration. 40, 4, 1333 - 1343.
- Balăz P. 2008. Mechanochemistry in nanoscience and minerals engineering.
Springer, Berlin.
- Baláž, P., Achimovičová, M., 2006. Mechano-chemical leaching in hydrometallurgy
of complex sulphides. Hydrometallurgy. 84, 60-68.
- Barry, T.S., Uysal, T., Erdemoğlu, M., Birinci, M. 2019. Thermal and mechanical
activation in acid leaching processes of non-bauxite ores available
for alumina production-review. Min Metall Exp Mining, Metallurgy &
Exploration. 36:557–569.
- Birinci, M., Uysal, T., Erdemoğlu, M., Porgalı, E., Barry, T.S. 2017. Acidic
Leaching of Thermally Activated Pyrophyllite Ore from Pütürge
(Malatya-Turkey) Deposit. 17. Balkan Mineral Processing Congress,
Antalya.
- Boldyrev, V.V. 1986. Mechanochemistry of inorganic solids. Proc. Indian
Nat. Sci. Acad., 52, 400-417.
- Energy Agency, 2024. https://enerjiajansi.com.tr/elektrik-birim-fiyatlari/
(Access Date: 17.11.2023).
- Erdemoğlu, M., Birinci, M., Uysal, T., Porgalı, E., Barry, T.S., 2017. Acid leaching
performance of mechanically activated pyrophyllite ore for Al2O3
extraction. 9th International Conference on Mechanochemistry and
Mechanical Alloying, Kosice-Slovakia.
- Erdemoğlu, M., Birinci, M., Uysal, T. 2018. Alumina production from clay
minerals: current reviews. Journal of Polytechnic. 21, 387-396.
- Erdemoğlu, M., Birinci, M., Uysal, T. 2020. Thermal behavior of pyrophyllite
ore during calcination for thermal activation for aluminum extraction
by acid leaching. Clays and Clay Minerals. 68(2):89–99.
- Evans, 2016. Specific heat capacity of materials. https://theengineeringmindset.
com/specific-heat-capacity-of-materials/ (Access Date:
17.11.2023).
- Hudson-Lamb, D.L., Strydom, C.A., Potgieter, J.H. 1996. The thermal dehydration
of natural gypsum and pure calcium sulphate dihidrate (gypsum),
Thermochimica Acta. 282-283, 483-492.
- Lou, W., Guan, B., Wu, Z., 2011. Dehydration behavior of FGD gypsum by
simultaneous TG and DSC analysis, Journal of Thermal Analysis and
Calorimetry. 104, 661-669.
- Pourghahramani P, Forssberg E (2007) Effects of mechanical activation on
the reduction behavior of hematite concentrate. Int J Miner Process
82:96–105.
- Putnis, A., Winkler, B., Fernandezdiaz, L., 1990. Insitu spectroscopic and
thermagravimetric study of the dehydration of gypsum. Mineralogical
Magazine, 54(374), 123-128.
- Sekulić, Z., Popov, S., Đuričić, M., Rosić, A. 1999. Mechanical activation of
cement with addition of fly ash. Materials Letters. 39, 115-121.
- Şener, M. 2012. The effect of mechanical activation on the thermal behaviour
of gypsum. Master’s Thesis, Inonu University Institute of Science
and Technology, Malatya, Türkiye.
- Şener, M. Erdemoğlu, M. 2014. Effect Of Mechanical Activation on Thermal
Behavior of Gypsum. Scientific Mining Journal, Volume: 53 Issue:
4, 19-26.
- The Engineering ToolBox. 2003. Solids - Specific Heats. https://www.engineeringtoolbox.
com/specific-heat-solids-d_154.html (Access Date:
17.11.2023).
- Uysal, T., Mutlu, H.S., Erdemoğlu, M. 2016. Effects of mechanical activation
of colemanite (Ca2B6O115H2O) on its thermal transformations. International
Journal of Mineral Processing. 151:51–58.
Uysal, T. 2018. Investigation of activation conditions in alumina production
from pyrophyllite ore by acid leaching method, PhD Thesis, İnönü University
Institute of Science and Technology, Malatya, Türkiye.
Uysal, T., Mutlu, S., Erdemoğlu, M. 2015. Investigations for Innovative Ceramic
Wall Tiles: Synergistic Effects of Pyrophyllite and Colemanite.
XVI Balkan Mineral Processing Congresses, Belgrad-Sırbistan.
Economic Evaluation of Thermal and Mechanical Activation Energies in Gypsum Production
Year 2024,
Volume: 63 Issue: 1, 47 - 52, 10.09.2024
Muhammed Şener
,
Turan Uysal
,
Murat Erdemoğlu
Abstract
Plaster is among the most needed raw materials in the world. In this study, thermal activation provided by calcination and mechanical activation methods provided by intensive milling in the plaster production process were evaluated in terms of activation energy. In this context, the energies of laboratory-scale thermal and mechanical activation processes were calculated and these activation methods were evaluated economically and the ideal activation methods were determined. Although the mechanical activation method creates additional investment and operating costs, it reduces the calcination temperature by 13 °C, thus provides lower energy costs. Addition of a mechanical activator mill before thermal activation in plaster production as a more economical and more environmentally friendly method was proposed.
Supporting Institution
TÜBİTAK, İnönü University
Project Number
TÜBİTAK (Project No: 111M028), İnönü University (BAPB Project No: 2011/108)
Thanks
The ore samples used in this study were obtained from Arslanlı Alçı A.Ş. (Elazığ-Türkiye)
References
- References
- Alyousif, B., Uysal, T., Erdemoğlu, M. 2023a..Potassium chloride recovery
from mechanically activated microcline through the chlorination
roasting and leaching route. Physicochem. Probl. Mineral Processing.
59, 5,167500.
- Alyousif, B., Uysal, T., Aydemir, M.K., Erdemoğlu, M. 2023b. Contribution of
Mechanical Activation for Obtaining Potassium Chloride from Microcline.
Mining, Metallurgy & Exploration. 40, 4, 1311 - 1319.
- Aydoğmuş, R, Erdemoğlu, M, Uysal, T. 2023. Aluminum recovery from pyrophyllite:
Effects of various enrichment and activation methods. Mining,
Metallurgy & Exploration. 40, 4, 1333 - 1343.
- Balăz P. 2008. Mechanochemistry in nanoscience and minerals engineering.
Springer, Berlin.
- Baláž, P., Achimovičová, M., 2006. Mechano-chemical leaching in hydrometallurgy
of complex sulphides. Hydrometallurgy. 84, 60-68.
- Barry, T.S., Uysal, T., Erdemoğlu, M., Birinci, M. 2019. Thermal and mechanical
activation in acid leaching processes of non-bauxite ores available
for alumina production-review. Min Metall Exp Mining, Metallurgy &
Exploration. 36:557–569.
- Birinci, M., Uysal, T., Erdemoğlu, M., Porgalı, E., Barry, T.S. 2017. Acidic
Leaching of Thermally Activated Pyrophyllite Ore from Pütürge
(Malatya-Turkey) Deposit. 17. Balkan Mineral Processing Congress,
Antalya.
- Boldyrev, V.V. 1986. Mechanochemistry of inorganic solids. Proc. Indian
Nat. Sci. Acad., 52, 400-417.
- Energy Agency, 2024. https://enerjiajansi.com.tr/elektrik-birim-fiyatlari/
(Access Date: 17.11.2023).
- Erdemoğlu, M., Birinci, M., Uysal, T., Porgalı, E., Barry, T.S., 2017. Acid leaching
performance of mechanically activated pyrophyllite ore for Al2O3
extraction. 9th International Conference on Mechanochemistry and
Mechanical Alloying, Kosice-Slovakia.
- Erdemoğlu, M., Birinci, M., Uysal, T. 2018. Alumina production from clay
minerals: current reviews. Journal of Polytechnic. 21, 387-396.
- Erdemoğlu, M., Birinci, M., Uysal, T. 2020. Thermal behavior of pyrophyllite
ore during calcination for thermal activation for aluminum extraction
by acid leaching. Clays and Clay Minerals. 68(2):89–99.
- Evans, 2016. Specific heat capacity of materials. https://theengineeringmindset.
com/specific-heat-capacity-of-materials/ (Access Date:
17.11.2023).
- Hudson-Lamb, D.L., Strydom, C.A., Potgieter, J.H. 1996. The thermal dehydration
of natural gypsum and pure calcium sulphate dihidrate (gypsum),
Thermochimica Acta. 282-283, 483-492.
- Lou, W., Guan, B., Wu, Z., 2011. Dehydration behavior of FGD gypsum by
simultaneous TG and DSC analysis, Journal of Thermal Analysis and
Calorimetry. 104, 661-669.
- Pourghahramani P, Forssberg E (2007) Effects of mechanical activation on
the reduction behavior of hematite concentrate. Int J Miner Process
82:96–105.
- Putnis, A., Winkler, B., Fernandezdiaz, L., 1990. Insitu spectroscopic and
thermagravimetric study of the dehydration of gypsum. Mineralogical
Magazine, 54(374), 123-128.
- Sekulić, Z., Popov, S., Đuričić, M., Rosić, A. 1999. Mechanical activation of
cement with addition of fly ash. Materials Letters. 39, 115-121.
- Şener, M. 2012. The effect of mechanical activation on the thermal behaviour
of gypsum. Master’s Thesis, Inonu University Institute of Science
and Technology, Malatya, Türkiye.
- Şener, M. Erdemoğlu, M. 2014. Effect Of Mechanical Activation on Thermal
Behavior of Gypsum. Scientific Mining Journal, Volume: 53 Issue:
4, 19-26.
- The Engineering ToolBox. 2003. Solids - Specific Heats. https://www.engineeringtoolbox.
com/specific-heat-solids-d_154.html (Access Date:
17.11.2023).
- Uysal, T., Mutlu, H.S., Erdemoğlu, M. 2016. Effects of mechanical activation
of colemanite (Ca2B6O115H2O) on its thermal transformations. International
Journal of Mineral Processing. 151:51–58.
Uysal, T. 2018. Investigation of activation conditions in alumina production
from pyrophyllite ore by acid leaching method, PhD Thesis, İnönü University
Institute of Science and Technology, Malatya, Türkiye.
Uysal, T., Mutlu, S., Erdemoğlu, M. 2015. Investigations for Innovative Ceramic
Wall Tiles: Synergistic Effects of Pyrophyllite and Colemanite.
XVI Balkan Mineral Processing Congresses, Belgrad-Sırbistan.