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An Experimental Investigation of the Ultrasonic-Assisted Machining of Ti6Al4V

Year 2018, Volume: 16 Issue: 1, 7 - 11, 16.05.2019

Abstract

In this study, an experimental study was performed for the ultrasonicassisted turning of Ti6Al4V. The surface properties of titanium alloy machined by ultrasonic-assisted turning method were examined. Also, chip morphology was investigated. These measurements were compared with conventional turning operations performed with same cutting parameters. It was seen that ultrasonic-assisted turning affects surface properties. Average surface roughness was reduced, and less deformation was observed on the workpiece surface. Also, serrated and irregular chips were observed.

References

  • 1. D. E. Brehl and T. A. Dow, “Review of vibration-assisted machining,” Precis. Eng., vol. 32, no. 3, pp. 153–172, Jul. 2008.
  • 2. D. E. Brehl, T. A. Dow, K. Garrard, and A. Sohn, “Micro-structure fabrication using elliptical vibration-assisted machining (EVAM),” in ASPE Proceedings, 1999, vol. 39, pp. 511–515.
  • 3. E. Shamato, “Ultraprecision micromachining of hardened die steel by applying elliptical vibration cutting,” JSME News, vol. 16, pp. 1–4, 2005.
  • 4. E. Shamoto, N. Suzuki, E. Tsuchiya, Y. Hori, H. Inagaki, and K. Yoshino, “Development of 3 DOF Ultrasonic Vibration Tool for Elliptical Vibration Cutting of Sculptured Surfaces,” CIRP Ann. - Manuf. Technol., vol. 54, no. 1, pp. 321–324, 2005.
  • 5. V. . Babitsky, A. . Mitrofanov, and V. . Silberschmidt, “Ultrasonically assisted turning of aviation materials: simulations and experimental study,” Ultrasonics, vol. 42, no. 1–9, pp. 81–86, Apr. 2004.
  • 6. N. Ahmed, A. V. Mitrofanov, V. I. Babitsky, and V. V. Silberschmidt, “Analysis of material response to ultrasonic vibration loading in turning Inconel 718,” Mater. Sci. Eng. A, vol. 424, no. 1–2, pp. 318–325, May 2006.
  • 7. A. Maurotto, R. Muhammad, A. Roy, V. I. Babitsky, and V. V. Silberschmidt, “Comparing Machinability of Ti-15-3-3-3 and Ni-625 Alloys in Uat,” Procedia CIRP, vol. 1, pp. 330–335, 2012.
  • 8. M. Khajehzadeh, M. Akhlaghi, and M. R. Razfar, “Finite element simulation and experimental investigation of tool temperature during ultrasonically assisted turning of aerospace aluminum using multicoated carbide inserts,” Int. J. Adv. Manuf. Technol., vol. 75, no. 5–8, pp. 1163–1175, Nov. 2014.
  • 9. S. Patil, S. Joshi, A. Tewari, and S. S. Joshi, “Modelling and simulation of effect of ultrasonic vibrations on machining of Ti6Al4V,” Ultrasonics, vol. 54, no. 2, pp. 694–705, Feb. 2014.
  • 10. F. H. Cakir, S. Gurgen, M. A. Sofuoglu, O. N. Celik, and M. C. Kushan, “Finite Element Modeling of Ultrasonic Assisted Turning of Ti6Al4V Alloy,” Procedia - Soc. Behav. Sci., vol. 195, pp. 2839–2848, Jul. 2015.
  • 11. “Titanyum Alaşımları Teknik Özellikleri.” [Online].Available:http://www.akyaymetal.com.tr/titanyum alasimlari. [Accessed: 18-Jul-2018].
  • 12. E. Türkeş, “Theoretical and Experimental Analysis of Process Damping in Machine Tool Chatter Vibration,” Phd thesis, Eskişehir Osmangazi Üniversitesi, Eskişehir, 2007.
  • 13. Z. Hessainia, A. Belbah, M. A. Yallese, T. Mabrouki, and J.-F. Rigal, “On the prediction of surface roughness in the hard turning based on cutting parameters and tool vibrations,” Measurement, vol. 46, no. 5, pp. 1671–1681, Jun. 2013.
  • 14. R. Muhammad, “Hot ultrasonically assisted turning of Ti-15V3Al3Cr3Sn: experimental and numerical analysis” Phd thesis, Loughborough University, UK, 2013.

An Experimental Investigation of the Ultrasonic-Assisted Machining of Ti-6Al-4V

Year 2018, Volume: 16 Issue: 1, 7 - 11, 16.05.2019

Abstract

In this study, an experimental study was performed for the ultrasonic-assisted turning of Ti-6Al-4V. The surface properties of titanium alloy machined by ultrasonic-assisted turning method were examined. Also, chip morphology was investigated.  These measurements were compared with conventional turning operations performed with same cutting parameters. It was seen that ultrasonic-assisted turning affects surface properties. Average surface roughness was reduced, and less deformation was observed on the workpiece surface. Also, serrated and irregular chips were observed.

References

  • 1. D. E. Brehl and T. A. Dow, “Review of vibration-assisted machining,” Precis. Eng., vol. 32, no. 3, pp. 153–172, Jul. 2008.
  • 2. D. E. Brehl, T. A. Dow, K. Garrard, and A. Sohn, “Micro-structure fabrication using elliptical vibration-assisted machining (EVAM),” in ASPE Proceedings, 1999, vol. 39, pp. 511–515.
  • 3. E. Shamato, “Ultraprecision micromachining of hardened die steel by applying elliptical vibration cutting,” JSME News, vol. 16, pp. 1–4, 2005.
  • 4. E. Shamoto, N. Suzuki, E. Tsuchiya, Y. Hori, H. Inagaki, and K. Yoshino, “Development of 3 DOF Ultrasonic Vibration Tool for Elliptical Vibration Cutting of Sculptured Surfaces,” CIRP Ann. - Manuf. Technol., vol. 54, no. 1, pp. 321–324, 2005.
  • 5. V. . Babitsky, A. . Mitrofanov, and V. . Silberschmidt, “Ultrasonically assisted turning of aviation materials: simulations and experimental study,” Ultrasonics, vol. 42, no. 1–9, pp. 81–86, Apr. 2004.
  • 6. N. Ahmed, A. V. Mitrofanov, V. I. Babitsky, and V. V. Silberschmidt, “Analysis of material response to ultrasonic vibration loading in turning Inconel 718,” Mater. Sci. Eng. A, vol. 424, no. 1–2, pp. 318–325, May 2006.
  • 7. A. Maurotto, R. Muhammad, A. Roy, V. I. Babitsky, and V. V. Silberschmidt, “Comparing Machinability of Ti-15-3-3-3 and Ni-625 Alloys in Uat,” Procedia CIRP, vol. 1, pp. 330–335, 2012.
  • 8. M. Khajehzadeh, M. Akhlaghi, and M. R. Razfar, “Finite element simulation and experimental investigation of tool temperature during ultrasonically assisted turning of aerospace aluminum using multicoated carbide inserts,” Int. J. Adv. Manuf. Technol., vol. 75, no. 5–8, pp. 1163–1175, Nov. 2014.
  • 9. S. Patil, S. Joshi, A. Tewari, and S. S. Joshi, “Modelling and simulation of effect of ultrasonic vibrations on machining of Ti6Al4V,” Ultrasonics, vol. 54, no. 2, pp. 694–705, Feb. 2014.
  • 10. F. H. Cakir, S. Gurgen, M. A. Sofuoglu, O. N. Celik, and M. C. Kushan, “Finite Element Modeling of Ultrasonic Assisted Turning of Ti6Al4V Alloy,” Procedia - Soc. Behav. Sci., vol. 195, pp. 2839–2848, Jul. 2015.
  • 11. “Titanyum Alaşımları Teknik Özellikleri.” [Online].Available:http://www.akyaymetal.com.tr/titanyum alasimlari. [Accessed: 18-Jul-2018].
  • 12. E. Türkeş, “Theoretical and Experimental Analysis of Process Damping in Machine Tool Chatter Vibration,” Phd thesis, Eskişehir Osmangazi Üniversitesi, Eskişehir, 2007.
  • 13. Z. Hessainia, A. Belbah, M. A. Yallese, T. Mabrouki, and J.-F. Rigal, “On the prediction of surface roughness in the hard turning based on cutting parameters and tool vibrations,” Measurement, vol. 46, no. 5, pp. 1671–1681, Jun. 2013.
  • 14. R. Muhammad, “Hot ultrasonically assisted turning of Ti-15V3Al3Cr3Sn: experimental and numerical analysis” Phd thesis, Loughborough University, UK, 2013.
There are 14 citations in total.

Details

Primary Language English
Subjects Mechanical Engineering
Journal Section Araştırma, Geliştirme ve Uygulama Makaleleri
Authors

Fatih Hayati Çakır

Selim Gürgen

Sezen Orak

Melih Cemal Kuşhan

Mehmet Alper Sofuoğlu 0000-0003-4681-6390

Publication Date May 16, 2019
Submission Date August 30, 2018
Published in Issue Year 2018 Volume: 16 Issue: 1

Cite

Vancouver Çakır FH, Gürgen S, Orak S, Kuşhan MC, Sofuoğlu MA. An Experimental Investigation of the Ultrasonic-Assisted Machining of Ti6Al4V. MATİM. 2019;16(1):7-11.