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Improving energy efficiency within manufacturing by recovering waste heat energy

Year 2015, Volume: 1 Issue: 5 - SPECIAL ISSUE 1 INTERNATIONAL ENERGY TECHNOLOGIES ENTECH14, 337 - 344, 01.05.2015
https://doi.org/10.18186/jte.49943

Abstract

In the UK, 25% of final energy consumption is attributed to the industrial sector (DECC, 2013) which also accounts for one third of the electricity consumption. However it is estimated that between 20 to 50 percent of industrial energy consumption is ultimately wasted as heat (Johnson et al., 2008). Unlike material waste that is clearly visible, waste heat can be difficult to identify and evaluate both in terms of quantity and quality. Hence by being able to understand the availability of waste heat, and the ability to recover it, there is an opportunity to reduce energy costs and associated environmental impacts. This research describes the design of a novel framework that aids manufacturers in making decisions regarding the most suitable solution to recover Waste Heat Energy (WHE) from their activities. The framework consists of four major sections: 1) survey of waste heat sources in a facility; 2) assessment of waste heat quantity and quality; 3) selection of appropriate technology; 4) decision making and recommendations. In order to support the implementation of the framework within the manufacturing industry, an associated software tool is discussed

References

  • Bell, L.E., 2008. Cooling, heating, generating power, and recovering waste heat with thermoelectric systems. Science (New York, N.Y.), 321(5895), pp.1457–61.
  • Bisio, G., 1997. Energy recovery from molten slag and exploitation of the recovered energy. Energy, 22(5), pp.501–509.
  • Chevron, 2014. Energy Supply and Demand. Available at: http://www.chevron.com/globalissues/energysupplydemand /.
  • Dahmus, J.B. & Gutowski, T.G., 2004. An Environmental Analysis of Machining. ASME 2004 International Mechanical Engineering Congress and Exposition. pp.1– 10.
  • DECC, 2013. Energy Consumption in the UK industrial sector data, Department of Energy & Climate Change. Available https://www.gov.uk/government/uploads/system/uploads/att achment_data/file/337456/ecuk_chapter_4_industrial_facts heet.pdf at:
  • DECC, 2014. Industrial gas prices in the IEA (QEP 5.7.1), Department of Energy & Climate Change. Available at: https://www.gov.uk/government/uploads/system/uploads/att achment_data/file/388202/qep_571.xls
  • Despeisse, M. et al., 2012. Industrial ecology at factory level – a conceptual model. Journal of Cleaner Production, 31, pp.30–39.
  • Grant, N. & Clarke, A., 2010. Biomass-a burning issue. The Association for Environment, pp.2–5. Available at: http://www.gardenofwales.org.uk/wp- content/uploads/2011/03/Biomass-A-Burning-Issue.pdf
  • IEA, 2014. World Energy Investment Outlook 2014, Available http://www.worldenergyoutlook.org/media/weowebsite/200 8-1994/WEO2006.pdf. at:
  • Johnson, I. et al., 2008. Waste heat recovery: technology and opportunities in US industry. US Department of Energy. http://www1.eere.energy.gov/manufacturing/intensiveproce sses/pdfs/waste_heat_recovery.pdf at:
  • Kara, S. & Ibbotson, S., 2011. Embodied energy of manufacturing supply Manufacturing Science and Technology, 4(3), pp.317–323. chains. CIRP Journal of
  • Khattak, S.H. et al., 2014. Analysing the use of waste factory heat using exergy analysis.
  • Kuzman, K., 1990. Energy Evaluation of Cold-Forming Processes. CIRP Annals - Manufacturing Technology, 39(1), pp.253–256.
  • Rahimifard, S., Seow, Y. & Childs, T., 2010. Minimising Embodied Product Energy to support energy efficient manufacturing. CIRP Annals - Manufacturing Technology, 59(1), pp.25–28.
  • Rajemi, M.F., Mativenga, P.T. & Aramcharoen, a., 2010. Sustainable machining: selection of optimum turning conditions based on minimum energy considerations. Journal of Cleaner Production, 18(10-11), pp.1059–1065.
  • Sarwar, M. et al., 2009. Measurement of specific cutting energy for evaluating the efficiency of bandsawing different workpiece materials. International Journal of Machine Tools and Manufacture, 49(12-13), pp.958–965.
  • Spring, M., 2013. Which business models might ensure UK value from emerging sectors?. Future of Manufacturing Project: Evidence Paper 33, Government Office for Science https://www.gov.uk/government/uploads/system/uploads/att achment_data/file/283907/ep33-business-models- implications-for-uk-value-from-emerging-sectors.pdf
  • Tan, X. et al., 2006. Improved Methods for Process Routing in Enterprise Production Processes in Terms of Sustainable Development II. Tsinghua Science & Technology, 11(6), pp.693–700.
  • Vijayaraghavan, A. & Dornfeld, D., 2010. Automated energy monitoring of machine tools. CIRP Annals - Manufacturing Technology, 59(1), pp.21–24.

Improving energy efficiency within manufacturing by recovering waste heat energy

Year 2015, Volume: 1 Issue: 5 - SPECIAL ISSUE 1 INTERNATIONAL ENERGY TECHNOLOGIES ENTECH14, 337 - 344, 01.05.2015
https://doi.org/10.18186/jte.49943

Abstract

References

  • Bell, L.E., 2008. Cooling, heating, generating power, and recovering waste heat with thermoelectric systems. Science (New York, N.Y.), 321(5895), pp.1457–61.
  • Bisio, G., 1997. Energy recovery from molten slag and exploitation of the recovered energy. Energy, 22(5), pp.501–509.
  • Chevron, 2014. Energy Supply and Demand. Available at: http://www.chevron.com/globalissues/energysupplydemand /.
  • Dahmus, J.B. & Gutowski, T.G., 2004. An Environmental Analysis of Machining. ASME 2004 International Mechanical Engineering Congress and Exposition. pp.1– 10.
  • DECC, 2013. Energy Consumption in the UK industrial sector data, Department of Energy & Climate Change. Available https://www.gov.uk/government/uploads/system/uploads/att achment_data/file/337456/ecuk_chapter_4_industrial_facts heet.pdf at:
  • DECC, 2014. Industrial gas prices in the IEA (QEP 5.7.1), Department of Energy & Climate Change. Available at: https://www.gov.uk/government/uploads/system/uploads/att achment_data/file/388202/qep_571.xls
  • Despeisse, M. et al., 2012. Industrial ecology at factory level – a conceptual model. Journal of Cleaner Production, 31, pp.30–39.
  • Grant, N. & Clarke, A., 2010. Biomass-a burning issue. The Association for Environment, pp.2–5. Available at: http://www.gardenofwales.org.uk/wp- content/uploads/2011/03/Biomass-A-Burning-Issue.pdf
  • IEA, 2014. World Energy Investment Outlook 2014, Available http://www.worldenergyoutlook.org/media/weowebsite/200 8-1994/WEO2006.pdf. at:
  • Johnson, I. et al., 2008. Waste heat recovery: technology and opportunities in US industry. US Department of Energy. http://www1.eere.energy.gov/manufacturing/intensiveproce sses/pdfs/waste_heat_recovery.pdf at:
  • Kara, S. & Ibbotson, S., 2011. Embodied energy of manufacturing supply Manufacturing Science and Technology, 4(3), pp.317–323. chains. CIRP Journal of
  • Khattak, S.H. et al., 2014. Analysing the use of waste factory heat using exergy analysis.
  • Kuzman, K., 1990. Energy Evaluation of Cold-Forming Processes. CIRP Annals - Manufacturing Technology, 39(1), pp.253–256.
  • Rahimifard, S., Seow, Y. & Childs, T., 2010. Minimising Embodied Product Energy to support energy efficient manufacturing. CIRP Annals - Manufacturing Technology, 59(1), pp.25–28.
  • Rajemi, M.F., Mativenga, P.T. & Aramcharoen, a., 2010. Sustainable machining: selection of optimum turning conditions based on minimum energy considerations. Journal of Cleaner Production, 18(10-11), pp.1059–1065.
  • Sarwar, M. et al., 2009. Measurement of specific cutting energy for evaluating the efficiency of bandsawing different workpiece materials. International Journal of Machine Tools and Manufacture, 49(12-13), pp.958–965.
  • Spring, M., 2013. Which business models might ensure UK value from emerging sectors?. Future of Manufacturing Project: Evidence Paper 33, Government Office for Science https://www.gov.uk/government/uploads/system/uploads/att achment_data/file/283907/ep33-business-models- implications-for-uk-value-from-emerging-sectors.pdf
  • Tan, X. et al., 2006. Improved Methods for Process Routing in Enterprise Production Processes in Terms of Sustainable Development II. Tsinghua Science & Technology, 11(6), pp.693–700.
  • Vijayaraghavan, A. & Dornfeld, D., 2010. Automated energy monitoring of machine tools. CIRP Annals - Manufacturing Technology, 59(1), pp.21–24.
There are 19 citations in total.

Details

Primary Language English
Journal Section Articles
Authors

Yang Luo This is me

Elliot Woolley This is me

Shahin Rahimifard This is me

Alessandro Simeone This is me

Publication Date May 1, 2015
Submission Date May 14, 2015
Published in Issue Year 2015 Volume: 1 Issue: 5 - SPECIAL ISSUE 1 INTERNATIONAL ENERGY TECHNOLOGIES ENTECH14

Cite

APA Luo, Y., Woolley, E., Rahimifard, S., Simeone, A. (2015). Improving energy efficiency within manufacturing by recovering waste heat energy. Journal of Thermal Engineering, 1(5), 337-344. https://doi.org/10.18186/jte.49943
AMA Luo Y, Woolley E, Rahimifard S, Simeone A. Improving energy efficiency within manufacturing by recovering waste heat energy. Journal of Thermal Engineering. May 2015;1(5):337-344. doi:10.18186/jte.49943
Chicago Luo, Yang, Elliot Woolley, Shahin Rahimifard, and Alessandro Simeone. “Improving Energy Efficiency Within Manufacturing by Recovering Waste Heat Energy”. Journal of Thermal Engineering 1, no. 5 (May 2015): 337-44. https://doi.org/10.18186/jte.49943.
EndNote Luo Y, Woolley E, Rahimifard S, Simeone A (May 1, 2015) Improving energy efficiency within manufacturing by recovering waste heat energy. Journal of Thermal Engineering 1 5 337–344.
IEEE Y. Luo, E. Woolley, S. Rahimifard, and A. Simeone, “Improving energy efficiency within manufacturing by recovering waste heat energy”, Journal of Thermal Engineering, vol. 1, no. 5, pp. 337–344, 2015, doi: 10.18186/jte.49943.
ISNAD Luo, Yang et al. “Improving Energy Efficiency Within Manufacturing by Recovering Waste Heat Energy”. Journal of Thermal Engineering 1/5 (May 2015), 337-344. https://doi.org/10.18186/jte.49943.
JAMA Luo Y, Woolley E, Rahimifard S, Simeone A. Improving energy efficiency within manufacturing by recovering waste heat energy. Journal of Thermal Engineering. 2015;1:337–344.
MLA Luo, Yang et al. “Improving Energy Efficiency Within Manufacturing by Recovering Waste Heat Energy”. Journal of Thermal Engineering, vol. 1, no. 5, 2015, pp. 337-44, doi:10.18186/jte.49943.
Vancouver Luo Y, Woolley E, Rahimifard S, Simeone A. Improving energy efficiency within manufacturing by recovering waste heat energy. Journal of Thermal Engineering. 2015;1(5):337-44.

IMPORTANT NOTE: JOURNAL SUBMISSION LINK http://eds.yildiz.edu.tr/journal-of-thermal-engineering