Year 2019,
Volume: 3 Issue: 1, 25 - 31, 01.01.2019
Tuncay Şimşek
,
Mahmut İzciler
,
Şadan Ozcan
Adnan Akkurt
References
- Adraider, Y., Hodgson S.N.B., Sharp, M.C., Zhang, Z.Y., Nabhani, F., Waidh, A. A., Pang, Y.X. (2012). “Structure characterisation and mechanical properties of crystalline alümina coatings on stainless steel fabricated via sol–gel technology and fibre laser processing.” Journal of the European Ceramic Society, Vol. 32, pp. 4229–4240.
- Bailey, N. S., Katinas, C., Shin Y. C. (2017). “Laser direct deposition of AISI H13 tool steel powder with numerical modeling of solid phase transformation, hardness, and residual stresses.” Journal of Materials Processing Tech, Vol. 247, pp. 223–233.
- Barrau, O., Boher, C., Gras, R., Rezai, A. F. (2003). “Analysis of the friction and wear behaviour of hot work tool steel for forging.” Wear, Vol. 255, pp. 1444–54.
- Campanelli, S. L., Angelastro, A., Signorile, C. G., Casalino, G. (2017). “Investigation on direct laser powder deposition of 18 Ni (300) marage steel using mathematical model and experimental Characterization.” International Journal of Advanced Manufacturing Technology, Vol. 89, pp. 885–895.
- Chew, Y., Pang, J. H., Bia, G, Song, B. (2017). “Effects of laser cladding on fatigue performance of AISI 4340 steel inthe as-clad and machine treated conditions.” Journal of Materials Processing Technology, Vol. 243, pp. 246–257.
- Cheng, Y.H., Cui, R., Wang, H.Z., Han, Z.T, (2017). “Effect of processing parameters of laser on microstructure and properties of cladding 42CrMo steel.” International Journal of Advanced Manufacturing Technology, pp. 1-10.
- Dosbaeva, G.K., El Hakim, M.A., Shalaby, M.A., Krzanowski, J.E., Veldhuis S.C. (2015). “Cutting temperature effect on PCBN and CVD coated carbide tools in hard turning of D2 tool steel.” International Journal of Refractory Metals and Hard Materials, Vol. 50, pp. 1–8.
- Emamian A., Corbin, S. F., Khajepour A. (2011). “The influence of combined laser parameters on in-situ formed TiC morphology during laser cladding.” Surface and Coatings Technology, Vol. 206, pp. 124–131.
- Erfanmanesh, M., Pour, H.A., Semnani, H.M., Razavi, R.S. (2017). “An empirical-statistical model for laser cladding of WC-12Co powder on AISI 321 stainless steel.” Optics and Laser Technology, Vol. 97, pp. 180–186.
- Ignat, S., Sallamand P., Nichici, A., Vannes, B., Grevey, D., Cicala, E. (2003). “MoSi2 laser cladding—A new experimental procedure: double-sided injection of MoSi2 and ZrO2.” Surface and Coatings Technology, Vol. 172, pp. 233–241.
- Jiang, W.H., Kovacevic, R. (2007). “Laser deposited TiC/H13 tool steel composite coatings and their erosion resistance.” Journal of Materials Processing Technology, Vol. 186, pp. 331–338.
- King, P. C., Reynoldson, R. W., Brownrigg, A., Long, J. M. (2004). “Cr(N,C) diffusion coating formation on prenitrocarburised H13 tool steel.” Surface and Coatings Technology, Vol. 179, pp. 18–26.
- Lehman, E.B., Indyka, P., Bigos, A., Kot, M., Tarkowsk, L. (2012). “Electrodeposition of nanocrystalline Ni–W coatings strengthened by ultrafine alumina particles.” Surface and Coatings Technology, Vol. 211, pp. 62–66.
- Li, M., He, Y., Yuan, X., Zhang, S. (2006). “Microstructure of Al2O3 nanocrystalline/cobalt-based alloy composite coatings by laser deposition.” Materials and Design, Vol. 27, pp. 1114–1119.
- Luong, L.H.S., Heijkoop, T. (1981). “The influence of scale on friction in hot metal working.” Wear, Vol. 71, pp.93–102.
- Medvedeva A, Bergstrob, J., Gunnarssona, S., Anderssona, J. (2009). “High-temperature properties and microstructural stability of hot-work tool steels.” Mater Science and Engineering A, Vol. 523, pp. 39–46.
- Mangour, B.A., Grzesiak, D., Yang, J.M. (2016). “Nanocrystalline TiC-reinforced H13 steel matrix nanocomposites fabricated by selective laser melting.” Materials and Design, Vol. 96, pp. 150–161.
- Ozkul, I., Buldum, B.B., Akkurt A. (2017). “Regression Modeling of The Hole Qualities During Cold Work Tool Steels Drilling, With Different Characteristics Drill Bits.” Turkish Journal of Engineering, Vol. 1, pp. 52-60.
- Recco, A.C., Oliveira, I.C., Massi, M., Maciel, H.S., Tschiptschin, A.P. (2007). “Adhesion of reactive magnetron sputtered TINx and TICy coatings to AISI H13 tool steel.” Surface and Coatings Technology, Vol. 202, pp. 1078–1083.
- Reza, M. S., Aqida, S. N., Ismail, I. (2018). “Laser surface modification of Yttria Stabilized Zirconia (YSZ) thermal barrier coating on AISI H13 tool steel substrate.” IOP Conf. Series: Materials Science and Engineering, Vol. 319, pp. 1-4.
- Riveiro, A., Mejías, A., Lusquiños, F. , Val J. D , Comesaña, R., Pardo, J., Pou, J. (2014). “Laser cladding of aluminium on AISI 304 stainless steel with high-power diode lasers.” Surface and Coatings Technology, Vol. 253, pp. 214–220.
- Shi Y, Li, Y, Liu, J., Yuan, Z. (2018). “Investigation on the parameter optimization and performance of laser cladding a gradient composite coating by a mixed powder of Co50 and Ni/WC on 20CrMnTi low carbon alloy steel.” Optics and Laser Technology, Vol. 99, pp. 256–270.
- Sivkov, A., Shanenkov, I., Pak, A., Gerasimov, D., Shanenkova, Y. (2016). “Deposition of a TiC/Ti coating with a strong substrate adhesion using a high-speed plasma jet.” Surface and Coatings Technology, Vol. 291, pp. 1–6.
- Şimşek, T. (2010). The laser coating of stainless steel and tool steel with nanotitanium carbide and investigation of the wear behaviour coating layers, Master Thesis, University of Gazi, Ankara, Turkey.
- Telasang, G., Majumdar, J. D., Padmanabham, G., Tak, M., Manna, I. (2014). “Effect of laser parameters on microstructure and hardness of laser clad and tempered AISI H13 tool steel.” Surface & Coatings Technology, Vol. 258, pp. 1108–1118.
- Weng, F., Yu, H. , Chen, C. , Liu, J, Zhao, L , Dai, J., Zhao, Z. (2017). “Effect of process parameters on the microstructure evolution and wear property of the laser cladding coatings on Ti-6Al-4V alloy.” Journal of Alloys and Compounds, Vol. 692, pp. 989-996.
- Weng, F., Yu, H., Chen, C., Liu, J., Zhao, L., Dai, J., Zhao, Z. (2017). “Effect of process parameters on the microstructure evolution and wear property of the laser cladding coatings on Ti-6Al-4V alloy.” Journal of Alloys and Compounds, Vol. 692, pp. 989-996.
- Wei, M.X., Wang, S.Q., Wang, L., Cui, X.H., Chen, K.M. (2011). “Effect of tempering conditions on wear resistance in various wear mechanisms of H13 steel.” Tribology International, Vol. 44, pp. 898–905.
- Yan, H., Zhang P., Gao Q., Qin Y., Lic R. (2017). “Laser cladding Ni-based alloy/nano-Ni encapsulated h-BN selflubricating composite coatings.” Surface and Coatings
Technology, 332, pp. 422–427.
- Yilbas, B.S., Patel F., Karatas C. (2013). “Laser controlled melting of HSLA steel surface with presence of B4C particles.” Applied Surface Science, Vol. 282, pp. 601– 606.
- Zhang, P., Liu X., Yan H. (2017). “Phase composition, microstructure evolution and wear behavior of Ni-Mn-Si coatings on copper by laser cladding.” Surface and Coatings Technology, Vol. 332, pp. 504–510.
LASER CLADDING OF HOT WORK TOOL STEEL (H13) WITH TIC NANOPARTICLES
Year 2019,
Volume: 3 Issue: 1, 25 - 31, 01.01.2019
Tuncay Şimşek
,
Mahmut İzciler
,
Şadan Ozcan
Adnan Akkurt
Abstract
In this study, titanium carbide nanoparticles (TiC) were coated on the surface of X40CrMoV51 (H13) hot work tool steel by laser coating method. Two stage laser cladding method was employed for coating processes. In the first stage, TiC powders were mixed in the phonelic resin and precoated at 50 µm thickness on the surface of steel substrate under vacuum. In the second stage, laser was directed to the surface and then hard coating layers were obtained on the steel surfaces. A CO2 laser with 2000 W power was operated at continuous-wave mode in the experiments. All laser cladding processes were performed under N2 atmosphere and various laser powers were selected to show the effect of laser power on the quality of coated steel surfaces. The morphology and phase structures were examined by scanning electron microscopy, Xray spectroscopy and optic microscope, respectively. The hardness of coating layers and bonding strength was defined with micro hardness tests and scratch test. The thickness of the coatings layers were measured in the range of 15-130 µm depending on laser powers. It is seen that crack-free, smooth and homogenous coating layers can be obtained at 237 W laser power. According to the hardness and micro-scratch tests results, hardness was improved significantly, and all coating layers had a good metallurgical strength to the substrate.
References
- Adraider, Y., Hodgson S.N.B., Sharp, M.C., Zhang, Z.Y., Nabhani, F., Waidh, A. A., Pang, Y.X. (2012). “Structure characterisation and mechanical properties of crystalline alümina coatings on stainless steel fabricated via sol–gel technology and fibre laser processing.” Journal of the European Ceramic Society, Vol. 32, pp. 4229–4240.
- Bailey, N. S., Katinas, C., Shin Y. C. (2017). “Laser direct deposition of AISI H13 tool steel powder with numerical modeling of solid phase transformation, hardness, and residual stresses.” Journal of Materials Processing Tech, Vol. 247, pp. 223–233.
- Barrau, O., Boher, C., Gras, R., Rezai, A. F. (2003). “Analysis of the friction and wear behaviour of hot work tool steel for forging.” Wear, Vol. 255, pp. 1444–54.
- Campanelli, S. L., Angelastro, A., Signorile, C. G., Casalino, G. (2017). “Investigation on direct laser powder deposition of 18 Ni (300) marage steel using mathematical model and experimental Characterization.” International Journal of Advanced Manufacturing Technology, Vol. 89, pp. 885–895.
- Chew, Y., Pang, J. H., Bia, G, Song, B. (2017). “Effects of laser cladding on fatigue performance of AISI 4340 steel inthe as-clad and machine treated conditions.” Journal of Materials Processing Technology, Vol. 243, pp. 246–257.
- Cheng, Y.H., Cui, R., Wang, H.Z., Han, Z.T, (2017). “Effect of processing parameters of laser on microstructure and properties of cladding 42CrMo steel.” International Journal of Advanced Manufacturing Technology, pp. 1-10.
- Dosbaeva, G.K., El Hakim, M.A., Shalaby, M.A., Krzanowski, J.E., Veldhuis S.C. (2015). “Cutting temperature effect on PCBN and CVD coated carbide tools in hard turning of D2 tool steel.” International Journal of Refractory Metals and Hard Materials, Vol. 50, pp. 1–8.
- Emamian A., Corbin, S. F., Khajepour A. (2011). “The influence of combined laser parameters on in-situ formed TiC morphology during laser cladding.” Surface and Coatings Technology, Vol. 206, pp. 124–131.
- Erfanmanesh, M., Pour, H.A., Semnani, H.M., Razavi, R.S. (2017). “An empirical-statistical model for laser cladding of WC-12Co powder on AISI 321 stainless steel.” Optics and Laser Technology, Vol. 97, pp. 180–186.
- Ignat, S., Sallamand P., Nichici, A., Vannes, B., Grevey, D., Cicala, E. (2003). “MoSi2 laser cladding—A new experimental procedure: double-sided injection of MoSi2 and ZrO2.” Surface and Coatings Technology, Vol. 172, pp. 233–241.
- Jiang, W.H., Kovacevic, R. (2007). “Laser deposited TiC/H13 tool steel composite coatings and their erosion resistance.” Journal of Materials Processing Technology, Vol. 186, pp. 331–338.
- King, P. C., Reynoldson, R. W., Brownrigg, A., Long, J. M. (2004). “Cr(N,C) diffusion coating formation on prenitrocarburised H13 tool steel.” Surface and Coatings Technology, Vol. 179, pp. 18–26.
- Lehman, E.B., Indyka, P., Bigos, A., Kot, M., Tarkowsk, L. (2012). “Electrodeposition of nanocrystalline Ni–W coatings strengthened by ultrafine alumina particles.” Surface and Coatings Technology, Vol. 211, pp. 62–66.
- Li, M., He, Y., Yuan, X., Zhang, S. (2006). “Microstructure of Al2O3 nanocrystalline/cobalt-based alloy composite coatings by laser deposition.” Materials and Design, Vol. 27, pp. 1114–1119.
- Luong, L.H.S., Heijkoop, T. (1981). “The influence of scale on friction in hot metal working.” Wear, Vol. 71, pp.93–102.
- Medvedeva A, Bergstrob, J., Gunnarssona, S., Anderssona, J. (2009). “High-temperature properties and microstructural stability of hot-work tool steels.” Mater Science and Engineering A, Vol. 523, pp. 39–46.
- Mangour, B.A., Grzesiak, D., Yang, J.M. (2016). “Nanocrystalline TiC-reinforced H13 steel matrix nanocomposites fabricated by selective laser melting.” Materials and Design, Vol. 96, pp. 150–161.
- Ozkul, I., Buldum, B.B., Akkurt A. (2017). “Regression Modeling of The Hole Qualities During Cold Work Tool Steels Drilling, With Different Characteristics Drill Bits.” Turkish Journal of Engineering, Vol. 1, pp. 52-60.
- Recco, A.C., Oliveira, I.C., Massi, M., Maciel, H.S., Tschiptschin, A.P. (2007). “Adhesion of reactive magnetron sputtered TINx and TICy coatings to AISI H13 tool steel.” Surface and Coatings Technology, Vol. 202, pp. 1078–1083.
- Reza, M. S., Aqida, S. N., Ismail, I. (2018). “Laser surface modification of Yttria Stabilized Zirconia (YSZ) thermal barrier coating on AISI H13 tool steel substrate.” IOP Conf. Series: Materials Science and Engineering, Vol. 319, pp. 1-4.
- Riveiro, A., Mejías, A., Lusquiños, F. , Val J. D , Comesaña, R., Pardo, J., Pou, J. (2014). “Laser cladding of aluminium on AISI 304 stainless steel with high-power diode lasers.” Surface and Coatings Technology, Vol. 253, pp. 214–220.
- Shi Y, Li, Y, Liu, J., Yuan, Z. (2018). “Investigation on the parameter optimization and performance of laser cladding a gradient composite coating by a mixed powder of Co50 and Ni/WC on 20CrMnTi low carbon alloy steel.” Optics and Laser Technology, Vol. 99, pp. 256–270.
- Sivkov, A., Shanenkov, I., Pak, A., Gerasimov, D., Shanenkova, Y. (2016). “Deposition of a TiC/Ti coating with a strong substrate adhesion using a high-speed plasma jet.” Surface and Coatings Technology, Vol. 291, pp. 1–6.
- Şimşek, T. (2010). The laser coating of stainless steel and tool steel with nanotitanium carbide and investigation of the wear behaviour coating layers, Master Thesis, University of Gazi, Ankara, Turkey.
- Telasang, G., Majumdar, J. D., Padmanabham, G., Tak, M., Manna, I. (2014). “Effect of laser parameters on microstructure and hardness of laser clad and tempered AISI H13 tool steel.” Surface & Coatings Technology, Vol. 258, pp. 1108–1118.
- Weng, F., Yu, H. , Chen, C. , Liu, J, Zhao, L , Dai, J., Zhao, Z. (2017). “Effect of process parameters on the microstructure evolution and wear property of the laser cladding coatings on Ti-6Al-4V alloy.” Journal of Alloys and Compounds, Vol. 692, pp. 989-996.
- Weng, F., Yu, H., Chen, C., Liu, J., Zhao, L., Dai, J., Zhao, Z. (2017). “Effect of process parameters on the microstructure evolution and wear property of the laser cladding coatings on Ti-6Al-4V alloy.” Journal of Alloys and Compounds, Vol. 692, pp. 989-996.
- Wei, M.X., Wang, S.Q., Wang, L., Cui, X.H., Chen, K.M. (2011). “Effect of tempering conditions on wear resistance in various wear mechanisms of H13 steel.” Tribology International, Vol. 44, pp. 898–905.
- Yan, H., Zhang P., Gao Q., Qin Y., Lic R. (2017). “Laser cladding Ni-based alloy/nano-Ni encapsulated h-BN selflubricating composite coatings.” Surface and Coatings
Technology, 332, pp. 422–427.
- Yilbas, B.S., Patel F., Karatas C. (2013). “Laser controlled melting of HSLA steel surface with presence of B4C particles.” Applied Surface Science, Vol. 282, pp. 601– 606.
- Zhang, P., Liu X., Yan H. (2017). “Phase composition, microstructure evolution and wear behavior of Ni-Mn-Si coatings on copper by laser cladding.” Surface and Coatings Technology, Vol. 332, pp. 504–510.