TY - JOUR T1 - Modelling of the clearance effects in the blanking process of CuZn30 sheet metal using neural network − a comparative study TT - CuZn30 sac malzemenin kesme işlemlerinde kesme boşluğu etkilerinin sinir ağı ile modellenmesi - karşılaştırmalı bir çalışma AU - Çelik, Emre AU - Çavuşoğlu, Onur AU - Gürün, Hakan AU - Öztürk, Nihat PY - 2018 DA - April DO - 10.17671/gazibtd.380961 JF - Bilişim Teknolojileri Dergisi PB - Gazi Üniversitesi WT - DergiPark SN - 1307-9697 SP - 187 EP - 193 VL - 11 IS - 2 LA - en AB - Clearanceeffects on the product quality and blanking force in sheet metal blankingprocess are initially investigated experimentally, and then modelled through neuralnetwork (NN) approach. Using eleven different clearances from 8% to 18% with a samplingrate of 1%, blanking processes are applied to sheet material CuZn30 with athickness of 1mm using a modular template. During the experiments, blankingforce, smooth sheared/fractured rate and burr height for the resulting productsare measured for each of clearance value and a certain portion of them aretaken as example patterns to train the developed feedforward NN. Several NN-basedestimation results are presented which verify that a satisfactory neuralnetwork model is attained for the concerned parameter estimations. Moreover, comparisonswith a recent study that benefits from fuzzy logic as an estimator tool arealso presented for the same system. We realize that estimating performance is improvedusing the NN and a significant contribution of our proposal is that its designis much simpler than that of its counterpart which requires proper and sufficientexpert knowledge for tuning of characteristic parameters such as numbers andshapes of membership functions, linguistic control rules. KW - sheet metal KW - blanking KW - smooth sheared KW - burr height KW - blanking force KW - neural network KW - fuzzy logic KW - estimation N2 - Clearanceeffects on the product quality and blanking force in sheet metal blankingprocess are initially investigated experimentally, and then modelled throughneural network (NN) approach. Using eleven different clearances from 8% to 18%with a sampling rate of 1%, blanking processes are applied to sheet materialCuZn30 with a thickness of 1mm using a modular template. During the experiments,blanking force, smooth sheared/fractured rate and burr height for the resultingproducts are measured for each of clearance value and a certain portion of themare taken as example patterns to train the developed feedforward NN. SeveralNN-based estimation results are presented which verify that a satisfactoryneural network model is attained for the concerned parameter estimations.Moreover, comparisons with a recent study that benefits from fuzzy logic as anestimator tool are also presented for the same system. We realize that estimatingperformance is improved using the NN and a significant contribution of ourproposal is that its design is much simpler than that of its counterpart whichrequires proper and sufficient expert knowledge for tuning of characteristicparameters such as numbers and shapes of membership functions, linguisticcontrol rules. CR - [1] G. Fang, P. Zeng, L. Lou, “Finite element simulation of the effect of clearance on the forming quality in the blanking process”, Journal of Materials Processing Technology, 122(2-3), 249–254, 2002. CR - [2] Z. Tekiner, M. Nalbant, H. Gürün, “An experimental study for the effect of different clearances on burr, smooth-sheared and blanking force on aluminium sheet metal”, Materials and Design, 27(10), 1134–1138, 2006. CR - [3] D. Brokken, W.A.M. Brekelmans, F.P.T. Baaijens, “Predicting the shape of blanked products: a finite element approach”, Journal of Materials Processing Technology, 103(1), 51-56, 2000. CR - [4] X. Shuqin, M. Hoogen, T. Pyttel, H. Hoffmann, “FEM simulation and experimental research on the AlMg4.5Mn0.4 sheet blanking”, Journal of Material Processing Technology, 122(2-3), 338-343, 2002. CR - [5] M. Samuel, “FEM simulations and experimental analysis of parameters of influence in the blanking process”, Journal of Materials Processing Technology, 84(1-3), 97-106, 1998. CR - [6] R. Hambli, F. Guerin, “Application of a neural network for optimum clearance prediction in sheet metal blanking processes”, Finite Elements in Analysis and Design, 39(11), 1039-1052, 2003. CR - [7] R. Hambli, “Prediction of burr height formation in blanking processes using neural network”, International Journal of Mechanical Sciences, 44(10), 2089–2102, 2002. CR - [8] G. Küçüktürk, “Experimental investigation of the effects of clearance on product quality in AA5754 sheet materıal blanking process and estiımation by fuzzy logic”, Journal of the Faculty of Engineering and Architecture of Gazi University, 31(2), 285-294, 2016. CR - [9] S. Kashid, S. Kumar, “Applications of artificial neural network to sheet metal work-a review”, American Journal of Intelligent Systems, 2(7), 168-176, 2012. CR - [10] E. Çelik, H. Gör, N. Öztürk, E. Kurt, “Application of artificial neural network to estimate power generation and efficiency of a new axial flux permanent magnet synchronous generator”, International Journal of Hydrogen Energy, 42(28), 17692-17699, 2017. CR - [11] A. Chatterjee, A. Keyhani, “Neural network estimation of microgrid maximum solar power”, IEEE Transactions on Smart Grid, 3(4), 1860-1866, 2012. CR - [12] A. Kavousi-Fard, A. Khosravi, S. Nahavandi, “A new fuzzy-based combined prediction interval for wind power forecasting”, IEEE Transactions on Power Systems, 31(1), 18-26, 2016. CR - [13] E. Fantin Irudaya Raj, V. Kamaraj, “Neural network based control for switched reluctance motor drive”, International Conference on Emerging Trends in Computing, Communication and Nanotechnology, Tirunelveli India, 678-682, 2013. CR - [14] O. Çavuşoglu, H. Gürün, “Investigation and fuzzy logic prediction of the effects of clearance on the blanking process of CuZn30 sheet metal”, Kovové materiály-Metallic Materials, 54(2), 125-131, 2016. CR - [15] V. Özdemir, “Determination of Turkey's carbonizatıon index based on basic energy indicators by Artifıcial Neural Networks, Journal of The Faculty of Engineering and Architecture of Gazi University, 26(1), 9-15, 2011. CR - [16] J. Li, J. Cheng, J. Shi, F. Huang, “Brief introduction of back propagation (BP) neural network algorithm and its improvement”, Advances in Intelligent and Soft Computing, 169, 553-558, 2012. UR - https://doi.org/10.17671/gazibtd.380961 L1 - https://dergipark.org.tr/tr/download/article-file/465738 ER -