TY - JOUR T1 - A VALUE STREAM MAPPING IMPLEMENTATION: A CASE of TEXTILE INDUSTRY TT - BİR DEĞER AKIŞI HARİTALAMA UYGULAMASI: BİR TEKSTİL ENDÜSTRİSİ ÖRNEĞİ AU - Şirin, Muhammed Sabri AU - Güzel, Dilşad AU - Kabakuş, Ahmet Kamil PY - 2018 DA - July JF - Atatürk Üniversitesi İktisadi ve İdari Bilimler Dergisi JO - Trend Bus Econ PB - Atatürk Üniversitesi WT - DergiPark SN - 1300-4646 SP - 763 EP - 772 VL - 32 IS - 3 LA - en AB - Lean manufacturing isa production strategy that has been used since 1950's. The main concern of thisstrategy is to determine resource of waste and try to eliminate waste.Companies do not only eliminate waste but also they try to keep their competitivenessas high as their competitors. Lean manufacturing has some tools such as ValueStream Mapping, Kanban, Kaizen, 5s, CONWIP etc. to imply over the productionsystem to enhance its effectiveness. The goal of this paper is to apply ValueStream Mapping to improve production line of a textile company as a casestudy. Value stream mapping (VSM) is oneof the most used lean manufacturing technique for illustrating and analyzingthe logic of a production process and it provides companies to see all productionline on the paper. The main idea of VSM is to see the whole system as a picturenot only part by part. In this paper, VSM was used to demonstrate the presentproduction line and imply lean techniques on this map. Our selected company isa textile producer which exports their products from Istanbul to Europe. Weapply 5s principles to reduce lead time and increase productivity. VSM finalresult shows that Production Lead Time (PLT) decreased 14.5 days to 5.2 days byapplying lean techniques. KW - Lean Manufacturing KW - Value Stream Mapping; 5s KW - Textile Industry N2 - Yalın üretim, 1950’li yıllardan beri kullanılan üretim stratejisidir. Bustratejinin ana amacı israfın kaynağını bulmak ve elimine etmeye çalışmaktır.Şirketler sadece israfı azaltmak değil aynı zamanda rakiplerine karşı rekabetiçinde olmaya çalışırlar. Yalın üretimin verimliliği artırmak için üretimsistemleri üzerinde kullandıkları bazı araçlar vardır, bunlar; Değer AkışıHaritalaması, Kanban, Kazien 5s, Conwip, vb. Bu çalışmanın amacı bir tekstilfirmasında değer akışı haritalamasını kullanarak üretim hattını geliştirmektir.Değer akışı haritalaması üretim sürecini sergilemek ve analiz etmek için enfazla kullanılan yalın üretim tekniklerinden biridir ve bu şirketlere bütünüretim hattını kâğıt üzerinde görme imkânı sağlar. Değer akışı haritalamasıbütün üretim sistemini parça parça değil bir resim olarak görmek içinkullanılır. Bu çalışmada değer akışı haritalaması ile mevcut üretim hattısergilendi ve yalın üretim teknikleri uygulandı. Bu çalışma İstanbul’danAvrupa’ya tekstil ihraç eden bir firmada gerçekleştirildi. Üretimdeki hazırlıksüresini azaltmak ve verimliliği artırmak için 5s ilkeleri uygulandı. Yeni hazırlanandeğer akışı haritasında yalın teknikler uygulanmasıyla birlikte toplam hazırlıksüresi 14.5 günden 5.2 güne düşürülmüştür. CR - António Pedro Lacerda, Ana Raquel Xambre & Helena Maria Alvelos (2016)Applying Value Stream Mapping to eliminate waste: a case study of an original equipment. Manufacturer for the automotive industry, International Journal of Production Research, 54:6,1708-1720, DOI: 10.1080/00207543.2015.1055349 CR - Atieh, A. M., Kaylani, H., Almuhtady, A., & Al-Tamimi, O. (2016). A value stream mapping and simulation hybrid approach: application to glass industry. The International Journal of Advanced Manufacturing Technology, 84(5-8), 1573-1586. CR - Azizi, Amir. "Designing a future value stream mapping to reduce lead time using SMED-A case study." Procedia Manufacturing 2 (2015): 153-158. CR - Başer, H. (2011).Lean Manufacturıng, Value Stream Mappıng A Case Study in A Productıon Company. Master’s thesis, Fatih University, Institute of Sciences and Engineering CR - Dal Forno, A. J., Pereira, F. A., Forcellini, F. A., & Kipper, L. M. (2014). Value Stream Mapping: a study about the problems and challenges found in the literature from the past 15 years about application of Lean tools. The International Journal of Advanced Manufacturing Technology, 72(5-8), 779-790. CR - Dora, Manoj, et al. "Lean Manufacturing to Lean Agriculture: It's about time." IIE Annual Conference. Proceedings. Institute of Industrial and Systems Engineers (IISE), 2015.Ekizoglu, H. (2012). The Lean Applıcatıons ın Order – Based Productıon Systems and an Applıcatıon for Apparel Sector. Master’s thesis, Marmara University, Institute of Social Sciences CR - Jasti, N. V. K., & Sharma, A. (2014). Lean manufacturing implementation using value stream mapping as a tool: a case study from auto components industry. International Journal of Lean Six Sigma, 5(1), 89-116. CR - Karakadilar, Ibrahim S., and Ben J. Hicks. "Exploring the Moderating Role of Lean Production on Supplier Performance: An Empirical Study of Turkish Automotive Part Suppliers/Yalin Üretim Tekniklerinin Tedarikçi Performansini Biçimleyici Etkisinin Arastirilmasi: Türkiye'deki Otomotiv Tedarikçileri Üzerine Nicel Bir Çalisma." Boğaziçi Journal 29.2 (2015): 73. CR - Kılıç, Alper, and Berk Ayvaz. "Türkiye Otomotiv Yan Sanayinde Yalın Üretim Uygulaması." İstanbul Ticaret Üniversitesi Fen Bilimleri Dergisi Yıl: 15 Özel Sayı: 29 Bahar 2016 s. 29-60 CR - Marodin, Giuliano Almeida, Tarcísio Abreu Saurin, and Diego de Castro Fettermann. "A framework for risk assessment on lean production implementation." Revista Produção Online 14.1 (2014): 364-401. CR - Mitsuo Kojima Campos, Vinicius, et al. "Introduction of lean manufacturing philosophy by kaizen event: case study on a metalmechanical industry." Independent Journal of Management & Production 7.1 (2016). CR - Nobuyuki I. Mitsuhiro F. Takahiro F. Junjra S. Nobutaka S., Group leader and teamwork in over lean production system. Journal of Organization Change Management. 27 (2) (2014) 188-205. CR - Özdağoğlu, Aşkın, and Seda Rebiş. "Applications of Kaizen and Cycle Time Reduction as Lean Production Techniques in a Semi-Flexible Pvc Film Producer." Uluslararası Yönetim İktisat ve İşletme Dergisi 12.28 (2016): 25-37. CR - Rohani, Jafri Mohd, and Seyed Mojib Zahraee. "Production line analysis via value stream mapping: A lean manufacturing process of color industry." Procedia Manufacturing 2 (2015): 6-10. CR - Rother, M., Shook, J., (2009), Learning to See–Value-Stream Mapping to Create Value and Eliminate Muda. Lean Enterprise Institute, Cambridge (USA). 1–4. CR - Seyed Mojib Zahraee, (2016) "A survey on lean manufacturing implementation in a selected manufacturing industry in Iran", International Journal of Lean Six Sigma, Vol. 7 Issue: 2, pp.136-148, DOI: 10.1108/IJLSS-03-2015-0010 CR - Stampfl, T., Öndeş T., Ağırman E., Özcan M., Business and Economic Readings for ESL Students (2017)., Ülke Eğitim, ISBN:9789757737780, (Course Book), CR - T Tyagi, S., Choudhary, A., Cai, X., & Yang, K. (2015). Value stream mapping to reduce the lead-time of a product development process. International Journal of Production Economics, 160, 202-212. CR - Torbjørn H. Netland (2016) Critical success factors for implementing lean production: the effect of contingencies, International Journal of Production Research, 54:8, 2433-2448, DOI: 10.1080/00207543.2015.1096976 CR - Yang, Taho, et al. "Lean production system design for fishing net manufacturing using lean principles and simulation optimization." Journal of Manufacturing Systems 34 (2015): 66-73. CR - Yurdugül, U. (2010). Value Stream Mapping Method and One Application. Master’s thesis, Istanbul Technical University, Institute of Science CR - Zahraee, S. M., Hashemi, A., Abdi, A. A., Shahpanah, A., & Rohani, J. M. (2014). Lean manufacturing implementation through value stream mapping: A case study. Journal Teknologi, 68(3), 119-124p. UR - https://dergipark.org.tr/tr/pub/atauniiibd/issue//425102 L1 - https://dergipark.org.tr/tr/download/article-file/503848 ER -