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Superfinishing Process of Ball Bearings

Year 2024, Volume: 21 Issue: 2, 63 - 70, 01.11.2024

Abstract

Superfinishing is one of the most crucial machining process stage in the production of ball bearings. This process determines the quality, form, and geometry of ball bearing raceway. The factors influencing the performance of the superfinishing process are not only processing parameters but also the characteristics of the superfinishing stone used. In this study, experiments with different material components and chemical compositions of stones were conducted to achieve the desired surface topography, specifically on the inner raceway of a 6206-type bearing. In experiments using four different superfinishing stones, Ra and Rz measurements were taken to evaluate the performance of the stones. As a result of the experiments, it was observed that the White Alumina stone provided the best Ra results in these process parameters.

Ethical Statement

Bu çalışmanın, özgün bir çalışma olduğunu; çalışmanın hazırlık, veri toplama, analiz ve bilgilerin sunumu olmak üzere tüm aşamalarından bilimsel etik ilke ve kurallarına uygun davrandığımı; bu çalışma kapsamında elde edilmeyen tüm veri ve bilgiler için kaynak gösterdiğimi ve bu kaynaklara kaynakçada yer verdiğimi; kullanılan verilerde herhangi bir değişiklik yapmadığımı, çalışmanın Committee on Publication Ethics (COPE)' in tüm şartlarını ve koşullarını kabul ederek etik görev ve sorumluluklara riayet ettiğimi beyan ederim. Herhangi bir zamanda, çalışmayla ilgili yaptığım bu beyana aykırı bir durumun saptanması durumunda, ortaya çıkacak tüm ahlaki ve hukuki sonuçlara razı olduğumu bildiririm.

Thanks

Bu makalenin hazırlanmasında desteğini esirgemeyen Yiğit Karpat'a teşekkür ederiz. Yine tezgah ve parça ile destekleyen Ortadoğu Rulman Sanayi Tic.A.Ş 'ye teşekkür ederiz.

References

  • F. Hashimoto, H. Yamaguchi, P. Krajnik, K. Wegener, R. Chaudhari, H. W. Hoffmeister, and F. Kuster, “Abrasive Fine-Finishing Technology,” CIRP Ann Manuf Technol, vol. 65, no. 2, pp. 597–620, Oct. 2016, doi: 10.1016/j.cirp.2016.06.003.
  • S. Malkin and B. Varghese, “Experimental Investigation of Methods to Enhance Stock Removal for Superfinishing,” CIRP Annals, vol. 47, no. 1, pp. 231-234, Jan. 1998.
  • W. Grzesik, J. Rech, and T. Wanat, “Surface Finish on Hardened Bearing Steel Parts Produced By Superhard and Abrasive Tools,” Int J Mach Tools Manuf, vol. 47, no. 2, pp. 255–262, Feb. 2007, doi: 10.1016/j.ijmachtools.2006.03.018.
  • P. Knight, “Enhanced Surface Finishing of Bearing Raceways,’’ Ph.D. Thesis, School of Indus and Manuf Sci, Cranfield University, United Kingdom, 2000.
  • E. Uhlmann, G. Spur, and M. Kleinschnitker, “Honing and Superfinishing,” in Handbook of Ceramics Grinding and Polishing, I. D. Marinescu, T. K. Doi and E. Uhlmann, Eds. Elsevier, pp. 234–262, 2015.
  • Y. Onchi, N. Matsumori, N. Ikawa, and S. Shimada, “Porous Fine CBN Stones for High Removal Rate Superfinishing,” CIRP Ann Manuf Technol, vol. 44, no. 1, pp. 291–294, 1995, doi: 10.1016/S0007-8506(07)623282.
  • R. Leach, Editor, “Characterization of Areal Surface Texture,” Springer, 2013, doi: 10.1007/978-3-642-36458-7.
  • S. Neagu-Ventzel, S. Cioc, and I. Marinescu, “A Wear Model and Simulation of Superfinishing Process: Analysis for The Superfinishing of Bearing Rings,’’ Wear, vol. 260, no. 9–10, pp. 1061–1069, 2006, doi: 10.1016/j.wear.2005.07.024.
  • T. Enomoto, U. Satake, and X. Mao, “New Water-Based Fluids as Alternatives to Oil-Based Fluids in Superfinishing Processes,” CIRP Annals, vol. 69, no. 1, pp. 297-300, Dec.2020, doi: 10.1016/j.cirp.2020.04.106.
Year 2024, Volume: 21 Issue: 2, 63 - 70, 01.11.2024

Abstract

References

  • F. Hashimoto, H. Yamaguchi, P. Krajnik, K. Wegener, R. Chaudhari, H. W. Hoffmeister, and F. Kuster, “Abrasive Fine-Finishing Technology,” CIRP Ann Manuf Technol, vol. 65, no. 2, pp. 597–620, Oct. 2016, doi: 10.1016/j.cirp.2016.06.003.
  • S. Malkin and B. Varghese, “Experimental Investigation of Methods to Enhance Stock Removal for Superfinishing,” CIRP Annals, vol. 47, no. 1, pp. 231-234, Jan. 1998.
  • W. Grzesik, J. Rech, and T. Wanat, “Surface Finish on Hardened Bearing Steel Parts Produced By Superhard and Abrasive Tools,” Int J Mach Tools Manuf, vol. 47, no. 2, pp. 255–262, Feb. 2007, doi: 10.1016/j.ijmachtools.2006.03.018.
  • P. Knight, “Enhanced Surface Finishing of Bearing Raceways,’’ Ph.D. Thesis, School of Indus and Manuf Sci, Cranfield University, United Kingdom, 2000.
  • E. Uhlmann, G. Spur, and M. Kleinschnitker, “Honing and Superfinishing,” in Handbook of Ceramics Grinding and Polishing, I. D. Marinescu, T. K. Doi and E. Uhlmann, Eds. Elsevier, pp. 234–262, 2015.
  • Y. Onchi, N. Matsumori, N. Ikawa, and S. Shimada, “Porous Fine CBN Stones for High Removal Rate Superfinishing,” CIRP Ann Manuf Technol, vol. 44, no. 1, pp. 291–294, 1995, doi: 10.1016/S0007-8506(07)623282.
  • R. Leach, Editor, “Characterization of Areal Surface Texture,” Springer, 2013, doi: 10.1007/978-3-642-36458-7.
  • S. Neagu-Ventzel, S. Cioc, and I. Marinescu, “A Wear Model and Simulation of Superfinishing Process: Analysis for The Superfinishing of Bearing Rings,’’ Wear, vol. 260, no. 9–10, pp. 1061–1069, 2006, doi: 10.1016/j.wear.2005.07.024.
  • T. Enomoto, U. Satake, and X. Mao, “New Water-Based Fluids as Alternatives to Oil-Based Fluids in Superfinishing Processes,” CIRP Annals, vol. 69, no. 1, pp. 297-300, Dec.2020, doi: 10.1016/j.cirp.2020.04.106.
There are 9 citations in total.

Details

Primary Language English
Subjects Machining
Journal Section Articles
Authors

İrem Gül Aslanbaş 0009-0000-3459-5709

Samad Nadimi Bavil Olıaeı 0000-0002-3202-1362

Publication Date November 1, 2024
Submission Date March 13, 2024
Acceptance Date May 16, 2024
Published in Issue Year 2024 Volume: 21 Issue: 2

Cite

APA Gül Aslanbaş, İ., & Olıaeı, S. N. B. (2024). Superfinishing Process of Ball Bearings. Cankaya University Journal of Science and Engineering, 21(2), 63-70.
AMA Gül Aslanbaş İ, Olıaeı SNB. Superfinishing Process of Ball Bearings. CUJSE. November 2024;21(2):63-70.
Chicago Gül Aslanbaş, İrem, and Samad Nadimi Bavil Olıaeı. “Superfinishing Process of Ball Bearings”. Cankaya University Journal of Science and Engineering 21, no. 2 (November 2024): 63-70.
EndNote Gül Aslanbaş İ, Olıaeı SNB (November 1, 2024) Superfinishing Process of Ball Bearings. Cankaya University Journal of Science and Engineering 21 2 63–70.
IEEE İ. Gül Aslanbaş and S. N. B. Olıaeı, “Superfinishing Process of Ball Bearings”, CUJSE, vol. 21, no. 2, pp. 63–70, 2024.
ISNAD Gül Aslanbaş, İrem - Olıaeı, Samad Nadimi Bavil. “Superfinishing Process of Ball Bearings”. Cankaya University Journal of Science and Engineering 21/2 (November 2024), 63-70.
JAMA Gül Aslanbaş İ, Olıaeı SNB. Superfinishing Process of Ball Bearings. CUJSE. 2024;21:63–70.
MLA Gül Aslanbaş, İrem and Samad Nadimi Bavil Olıaeı. “Superfinishing Process of Ball Bearings”. Cankaya University Journal of Science and Engineering, vol. 21, no. 2, 2024, pp. 63-70.
Vancouver Gül Aslanbaş İ, Olıaeı SNB. Superfinishing Process of Ball Bearings. CUJSE. 2024;21(2):63-70.