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Validation of A356T6 automobile wheel fatigue strength using the finite elements method

Year 2022, , 207 - 212, 20.09.2022
https://doi.org/10.26701/ems.1117395

Abstract

In this study, A356T6 wheel bending fatigue test limits determined using the finite element methods and compared to experimental test results. In experimental test, zinc-glycerin was applied front surfaces of wheels to obtain fatigue detects. Short and long cycle bending fatigue tests (200.000 and 1.800.000 respectively) were performed. Simulation model was created in Ansys by defining A356 S-N curve. Simulation performed has been with test parameters. According to simulation results, the crack starts 225.000 cycle in short-test and 2.000.000 cycle in long -test. According to the results, it has been revealed that the experimental and analysis data are parallel to each other.

References

  • [1] Tebaldini, M., Petrogalli, C., Donzella, G., Gelfi, M., La Vecchia, G.M., (2018). A356-T6 wheels: Influence of casting defects on fatigue design. Fatigue and Fracture of Engineering Materials and Structures. 41(8): 1784–93. doi: 10.1111/ffe.12820.
  • [2] TS EN ISO 6506-2., (2019). Metallic materials - Brinell hardness test - Part 2: Verification and calibration of testing machines.
  • [3] ISO., (2019). Metallic Materials - Tensile testing -Part 1: Method of test at room temperature (ISO 6892-1:2019).” 2019.
  • [4] ASTM., (2002). Standard Practice for Conducting Force Controlled Constant Amplitude Axial Fatigue Tests of Metallic Materials. Test.: 4–8.
  • [5] TS ISO 3006., (2015). Road vehicles - Passenger car wheels for road use - Test methods (112): 18.
  • [6] UNITED NATIONS., (2007). UNIFORM PROVISIONS CONCERNING THE APPROVAL OF WHEELS FOR PASSENGER CARS AND THEIR TRAILERS.
Year 2022, , 207 - 212, 20.09.2022
https://doi.org/10.26701/ems.1117395

Abstract

References

  • [1] Tebaldini, M., Petrogalli, C., Donzella, G., Gelfi, M., La Vecchia, G.M., (2018). A356-T6 wheels: Influence of casting defects on fatigue design. Fatigue and Fracture of Engineering Materials and Structures. 41(8): 1784–93. doi: 10.1111/ffe.12820.
  • [2] TS EN ISO 6506-2., (2019). Metallic materials - Brinell hardness test - Part 2: Verification and calibration of testing machines.
  • [3] ISO., (2019). Metallic Materials - Tensile testing -Part 1: Method of test at room temperature (ISO 6892-1:2019).” 2019.
  • [4] ASTM., (2002). Standard Practice for Conducting Force Controlled Constant Amplitude Axial Fatigue Tests of Metallic Materials. Test.: 4–8.
  • [5] TS ISO 3006., (2015). Road vehicles - Passenger car wheels for road use - Test methods (112): 18.
  • [6] UNITED NATIONS., (2007). UNIFORM PROVISIONS CONCERNING THE APPROVAL OF WHEELS FOR PASSENGER CARS AND THEIR TRAILERS.
There are 6 citations in total.

Details

Primary Language English
Subjects Mechanical Engineering
Journal Section Research Article
Authors

Okan Ceylan 0000-0001-8491-312X

Ferhat Aydoğan This is me 0000-0002-3085-810X

Publication Date September 20, 2022
Acceptance Date July 20, 2022
Published in Issue Year 2022

Cite

APA Ceylan, O., & Aydoğan, F. (2022). Validation of A356T6 automobile wheel fatigue strength using the finite elements method. European Mechanical Science, 6(3), 207-212. https://doi.org/10.26701/ems.1117395

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