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Enhanced after-treatment warm up in diesel vehicles through modulating fuel injection and exhaust valve closure timing

Year 2024, , 93 - 103, 20.06.2024
https://doi.org/10.26701/ems.1441861

Abstract

Exhaust after-treatment (EAT) units in diesel engine systems necessitate high exhaust temperature (above 250oC) to perform effectively and reduce the emission rates sufficiently during operation. Several methods such as exhaust throttling, early exhaust valve opening and late post fuel injection require high fuel penalty (mostly above % 10) to sustain EAT systems above 250oC. The aim of this numerical work is to combine delayed fuel injection and advanced exhaust valve closure in a diesel engine model to reduce the fuel penalty below % 10 as exhaust temperature is improved over 250oC. Fuel injection timing (FIT) is delayed up to 13oCA degrees from the nominal position. Exhaust valve closure is simultaneously advanced up to 30oCA degrees from the baseline as fuel injection is delayed in the system. Numerical results demonstrated that retarded fuel injection improved exhaust temperature moderately and needed relatively high fuel penalty. Unlike FIT modulation, early exhaust valve closure (EEVC) enhanced engine-out temperature effectively and required lower fuel penalty. However, EEVC caused a significant exhaust flow reduction, affecting EAT warm up negatively. Simultaneous application of EEVC and delayed FIT decreased the exhaust flow rate less than that in EEVC alone mode. Moreover, it kept fuel penalty below % 10, which was not found possible with RFI method alone in the system. EEVC + RFI combined method was also seen to heat up the EAT unit above 250oC in a fuel saving manner compared to RFI alone mode.

References

  • Dieselnet. (2024, May 7). Emission standards, European Union, passenger cars. Retrieved from https://www.dieselnet.com/standards/eu/ld.php#stds
  • Dieselnet. (2024, May 7). Emission standards, United States, heavy-duty CI engines. Retrieved from https://www.dieselnet.com/standards/us/hd.php#stds
  • Feng, R., Hu, X., Li, G., Sun, Z., Ye, M., & Deng, B. (2023). Exploration on the emissions and catalytic reactors interactions of a non-road diesel engine through experiment and system level simulation. Fuel, 342, 127746. https://doi.org/10.1016/j.fuel.2023.127746
  • Mera, Z., Fonseca, N., Casanova, J., Deng, H., & López, J. M. (2021). Influence of exhaust gas temperature and air-fuel ratio on NOx aftertreatment performance of five large passenger cars. Atmospheric Environment, 244, 117878. https://doi.org/10.1016/j.atmosenv.2020.117878
  • Girard, J., Cavataio, G., Snow, R., & Lambert, C. (2009). Combined Fe-Cu SCR systems with optimized ammonia to NOx ratio for diesel NOx control. SAE International Journal of Fuels and Lubricants, 1(1), 603–610. https://doi.org/10.4271/2009-01-2848
  • Gao, J., Tian, G., Sorniotti, A., Karci, A.E., & Di Palo, R. (2019). Review of thermal management of catalytic converters to decrease engine emissions during cold start and warm up. Applied Thermal Engineering, 147, 177–187. https://doi.org/10.1016/j.applthermaleng.2018.09.036
  • Hu, J., Wu, Y., Yu, Q., Liao, J., & Cai, Z. (2023). Heating and storage: A review on exhaust thermal management applications for a better trade-off between environment and economy in ICEs. Applied Thermal Engineering, 220, 119782. https://doi.org/10.1016/j.applthermaleng.2022.119782
  • Arnau, F. J., Martin, J., Pla, B., & Auñón, Á. (2021). Diesel engine optimization and exhaust thermal management by means of variable valve train strategies. International Journal of Engine Research, 22(4), 1196-1213. https://doi.org/10.1177/1468087420935302
  • Basaran, H. U. (2023). Enhanced exhaust after-treatment warmup in a heavy-duty diesel engine system via Miller cycle and delayed exhaust valve opening. Energies, 16(12), 4542. https://doi.org/10.3390/en16124542
  • Kim, J., Vallinmaki, M., Tuominen, T., & Mikulski, M. (2024). Variable valve actuation for efficient exhaust thermal management in an off-road diesel engine. Applied Thermal Engineering, 246, 122940. https://doi.org/10.1016/j.applthermaleng.2021.122940
  • Basaran, H. U., & Ozsoysal, O. A. (2017). Effects of application of variable valve timing on the exhaust gas temperature improvement in a low-loaded diesel engine. Applied Thermal Engineering, 122, 758–767. https://doi.org/10.1016/j.applthermaleng.2017.04.087
  • Roberts, L., Magee, M., Shaver, G., Garg, A., McCarthy, J., Koeberlein, E., Holloway, E., Shute, R., Koeberlein, D., & Nielsen, D. (2015). Modeling the impact of early exhaust valve opening on exhaust after-treatment thermal management and efficiency for compression ignition engines. International Journal of Engine Research, 16, 773–794. https://doi.org/10.1177/1468087415585903
  • Basaran, H. U. (2020). Utilizing exhaust valve opening modulation for fast warm-up of exhaust after-treatment systems on highway diesel vehicles. International Journal Automotive Science and Technology, 4(1), 10–22. https://doi.org/10.30939/ijastech..733877
  • Gosala, D. B., Ramesh, A. K., Allen, C. M., Joshi, M. C., Taylor, A. H., Van Voorhis, M., Shaver, G. M., Farrell, L., Koeberlein, E., & McCarthy, J. Jr. (2018). Diesel engine aftertreatment warm-up through early exhaust valve opening and internal exhaust gas recirculation during idle operation. International Journal of Engine Research, 19, 758–773. https://doi.org/10.1177/1468087417745821
  • Başaran, H. Ü. (2019). Improving exhaust temperature management at low-loaded diesel engine operations via internal exhaust gas recirculation. Dokuz Eylül Üniversitesi Mühendislik Fakültesi Fen ve Mühendislik Dergisi, 21(61), 125-135. https://doi.org/10.21205/deufmd.2019216112
  • Polat, S., Solmaz, H., Yılmaz, E., Calam, A., Uyumaz, A., & Yücesu, H. S. (2020). Mapping of an HCCI engine using negative valve overlap strategy. Energy Sources, Part A: Recovery, Utilization, and Environmental Effects, 42(9), 1140-1154. https://doi.org/10.1080/15567036.2019.1608471
  • Joshi, M. C., Shaver, G. M., Vos, K., McCarthy Jr, J., & Farrell, L. (2022). Internal exhaust gas recirculation via reinduction and negative valve overlap for fuel-efficient aftertreatment thermal management at curb idle in a diesel engine. International Journal of Engine Research, 23(3), 369-379. https://doi.org/10.1177/14680874211057760
  • Başaran, H. Ü. (2023). Fuel injection strategies to improve after-treatment thermal management in diesel engine systems: A review. In Advancing Through Applied Science and Technology (pp. 59-84). Iksad Publishing House. https://doi.org/10.5281/zenodo.8428506
  • Stadlbauer, S., Waschl, H., Schilling, A., & del Re, L. (2013). DOC temperature control for low temperature operating ranges with post and main injection actuation. SAE Technical Paper, No. 2013-01-1580. SAE International. https://doi.org/10.4271/2013-01-1580
  • Cavina, N., Mangini, G., Corti, E., Moro, D., De Cesare, M., & Stola, F. (2013). Thermal management strategies for SCR after treatment systems. SAE Technical Paper, No. 2013-24-0153. SAE International. https://doi.org/10.4271/2013-24-0153
  • Bai, S., Chen, G., Sun, Q., Wang, G., & Li, G. X. (2017). Influence of active control strategies on exhaust thermal management for diesel particular filter active regeneration. Applied Thermal Engineering, 119, 297-303. https://doi.org/10.1016/j.applthermaleng.2017.04.029
  • Nie, X., Bi, Y., Liu, S., Shen, L., & Wan, M. (2022). Impacts of different exhaust thermal management methods on diesel engine and SCR performance at different altitude levels. Fuel, 324, 124747. https://doi.org/10.1016/j.fuel.2022.124747
  • Wu, G., Feng, G., Li, Y., Ling, T., Peng, X., Su, Z., & Zhao, X. (2024). A review of thermal energy management of diesel exhaust after-treatment systems technology and efficiency enhancement approaches. Energies, 17(3), 584. https://doi.org/10.3390/en17030584
  • Gao, J., Tian, G., & Sorniotti, A. (2019). On the emission reduction through the application of an electrically heated catalyst to a diesel vehicle. Energy Science & Engineering, 7(6), 2383-2397. https://doi.org/10.1002/ese3.412
  • McCarthy Jr, J., Matheaus, A., Zavala, B., Sharp, C., & Harris, T. (2022). Meeting future NOx emissions over various cycles using a fuel burner and conventional aftertreatment system. SAE International Journal of Advances and Current Practices in Mobility, 4(2022-01-0539), 2220-2234. https://doi.org/10.4271/2022-01-0539
  • Pise, G., & Nandgaonkar, M. (2023). Enhancement of catalytic converter performance to reduce cold start emissions with thermal energy storage – An experimental study. Materials Today: Proceedings, 72, 1125-1131. https://doi.org/10.1016/j.matpr.2023.01.383
  • Massaguer, A., Pujol, T., Comamala, M., & Massaguer, E. (2020). Feasibility study on a vehicular thermoelectric generator coupled to an exhaust gas heater to improve aftertreatment’s efficiency in cold-starts. Applied Thermal Engineering, 167, 114702. https://doi.org/10.1016/j.applthermaleng.2019.114702
  • Lotus Engineering. (2024, May 7). Getting started with Lotus engine simulation. Retrieved from https://lotusproactive.files.wordpress.com/2013/08/getting-started-with-lotus-engine-simulation.pdf
  • Lotus Engineering Software. Lotus engine simulation (LES) version 6.01A. Norfolk, UK: Lotus Engineering.
  • Ding, C., Roberts, L., Fain, D. J., Ramesh, A. K., Shaver, G. M., McCarthy, Jr. J., Ruth, M., Koeberlein, E., & Holloway, E. A. (2016). Fuel efficient exhaust thermal management for compression ignition engines during idle via cylinder deactivation and flexible valve actuation. International Journal of Engine Research, 17(6), 619-630. https://doi.org/10.1177/1468087416636244
Year 2024, , 93 - 103, 20.06.2024
https://doi.org/10.26701/ems.1441861

Abstract

References

  • Dieselnet. (2024, May 7). Emission standards, European Union, passenger cars. Retrieved from https://www.dieselnet.com/standards/eu/ld.php#stds
  • Dieselnet. (2024, May 7). Emission standards, United States, heavy-duty CI engines. Retrieved from https://www.dieselnet.com/standards/us/hd.php#stds
  • Feng, R., Hu, X., Li, G., Sun, Z., Ye, M., & Deng, B. (2023). Exploration on the emissions and catalytic reactors interactions of a non-road diesel engine through experiment and system level simulation. Fuel, 342, 127746. https://doi.org/10.1016/j.fuel.2023.127746
  • Mera, Z., Fonseca, N., Casanova, J., Deng, H., & López, J. M. (2021). Influence of exhaust gas temperature and air-fuel ratio on NOx aftertreatment performance of five large passenger cars. Atmospheric Environment, 244, 117878. https://doi.org/10.1016/j.atmosenv.2020.117878
  • Girard, J., Cavataio, G., Snow, R., & Lambert, C. (2009). Combined Fe-Cu SCR systems with optimized ammonia to NOx ratio for diesel NOx control. SAE International Journal of Fuels and Lubricants, 1(1), 603–610. https://doi.org/10.4271/2009-01-2848
  • Gao, J., Tian, G., Sorniotti, A., Karci, A.E., & Di Palo, R. (2019). Review of thermal management of catalytic converters to decrease engine emissions during cold start and warm up. Applied Thermal Engineering, 147, 177–187. https://doi.org/10.1016/j.applthermaleng.2018.09.036
  • Hu, J., Wu, Y., Yu, Q., Liao, J., & Cai, Z. (2023). Heating and storage: A review on exhaust thermal management applications for a better trade-off between environment and economy in ICEs. Applied Thermal Engineering, 220, 119782. https://doi.org/10.1016/j.applthermaleng.2022.119782
  • Arnau, F. J., Martin, J., Pla, B., & Auñón, Á. (2021). Diesel engine optimization and exhaust thermal management by means of variable valve train strategies. International Journal of Engine Research, 22(4), 1196-1213. https://doi.org/10.1177/1468087420935302
  • Basaran, H. U. (2023). Enhanced exhaust after-treatment warmup in a heavy-duty diesel engine system via Miller cycle and delayed exhaust valve opening. Energies, 16(12), 4542. https://doi.org/10.3390/en16124542
  • Kim, J., Vallinmaki, M., Tuominen, T., & Mikulski, M. (2024). Variable valve actuation for efficient exhaust thermal management in an off-road diesel engine. Applied Thermal Engineering, 246, 122940. https://doi.org/10.1016/j.applthermaleng.2021.122940
  • Basaran, H. U., & Ozsoysal, O. A. (2017). Effects of application of variable valve timing on the exhaust gas temperature improvement in a low-loaded diesel engine. Applied Thermal Engineering, 122, 758–767. https://doi.org/10.1016/j.applthermaleng.2017.04.087
  • Roberts, L., Magee, M., Shaver, G., Garg, A., McCarthy, J., Koeberlein, E., Holloway, E., Shute, R., Koeberlein, D., & Nielsen, D. (2015). Modeling the impact of early exhaust valve opening on exhaust after-treatment thermal management and efficiency for compression ignition engines. International Journal of Engine Research, 16, 773–794. https://doi.org/10.1177/1468087415585903
  • Basaran, H. U. (2020). Utilizing exhaust valve opening modulation for fast warm-up of exhaust after-treatment systems on highway diesel vehicles. International Journal Automotive Science and Technology, 4(1), 10–22. https://doi.org/10.30939/ijastech..733877
  • Gosala, D. B., Ramesh, A. K., Allen, C. M., Joshi, M. C., Taylor, A. H., Van Voorhis, M., Shaver, G. M., Farrell, L., Koeberlein, E., & McCarthy, J. Jr. (2018). Diesel engine aftertreatment warm-up through early exhaust valve opening and internal exhaust gas recirculation during idle operation. International Journal of Engine Research, 19, 758–773. https://doi.org/10.1177/1468087417745821
  • Başaran, H. Ü. (2019). Improving exhaust temperature management at low-loaded diesel engine operations via internal exhaust gas recirculation. Dokuz Eylül Üniversitesi Mühendislik Fakültesi Fen ve Mühendislik Dergisi, 21(61), 125-135. https://doi.org/10.21205/deufmd.2019216112
  • Polat, S., Solmaz, H., Yılmaz, E., Calam, A., Uyumaz, A., & Yücesu, H. S. (2020). Mapping of an HCCI engine using negative valve overlap strategy. Energy Sources, Part A: Recovery, Utilization, and Environmental Effects, 42(9), 1140-1154. https://doi.org/10.1080/15567036.2019.1608471
  • Joshi, M. C., Shaver, G. M., Vos, K., McCarthy Jr, J., & Farrell, L. (2022). Internal exhaust gas recirculation via reinduction and negative valve overlap for fuel-efficient aftertreatment thermal management at curb idle in a diesel engine. International Journal of Engine Research, 23(3), 369-379. https://doi.org/10.1177/14680874211057760
  • Başaran, H. Ü. (2023). Fuel injection strategies to improve after-treatment thermal management in diesel engine systems: A review. In Advancing Through Applied Science and Technology (pp. 59-84). Iksad Publishing House. https://doi.org/10.5281/zenodo.8428506
  • Stadlbauer, S., Waschl, H., Schilling, A., & del Re, L. (2013). DOC temperature control for low temperature operating ranges with post and main injection actuation. SAE Technical Paper, No. 2013-01-1580. SAE International. https://doi.org/10.4271/2013-01-1580
  • Cavina, N., Mangini, G., Corti, E., Moro, D., De Cesare, M., & Stola, F. (2013). Thermal management strategies for SCR after treatment systems. SAE Technical Paper, No. 2013-24-0153. SAE International. https://doi.org/10.4271/2013-24-0153
  • Bai, S., Chen, G., Sun, Q., Wang, G., & Li, G. X. (2017). Influence of active control strategies on exhaust thermal management for diesel particular filter active regeneration. Applied Thermal Engineering, 119, 297-303. https://doi.org/10.1016/j.applthermaleng.2017.04.029
  • Nie, X., Bi, Y., Liu, S., Shen, L., & Wan, M. (2022). Impacts of different exhaust thermal management methods on diesel engine and SCR performance at different altitude levels. Fuel, 324, 124747. https://doi.org/10.1016/j.fuel.2022.124747
  • Wu, G., Feng, G., Li, Y., Ling, T., Peng, X., Su, Z., & Zhao, X. (2024). A review of thermal energy management of diesel exhaust after-treatment systems technology and efficiency enhancement approaches. Energies, 17(3), 584. https://doi.org/10.3390/en17030584
  • Gao, J., Tian, G., & Sorniotti, A. (2019). On the emission reduction through the application of an electrically heated catalyst to a diesel vehicle. Energy Science & Engineering, 7(6), 2383-2397. https://doi.org/10.1002/ese3.412
  • McCarthy Jr, J., Matheaus, A., Zavala, B., Sharp, C., & Harris, T. (2022). Meeting future NOx emissions over various cycles using a fuel burner and conventional aftertreatment system. SAE International Journal of Advances and Current Practices in Mobility, 4(2022-01-0539), 2220-2234. https://doi.org/10.4271/2022-01-0539
  • Pise, G., & Nandgaonkar, M. (2023). Enhancement of catalytic converter performance to reduce cold start emissions with thermal energy storage – An experimental study. Materials Today: Proceedings, 72, 1125-1131. https://doi.org/10.1016/j.matpr.2023.01.383
  • Massaguer, A., Pujol, T., Comamala, M., & Massaguer, E. (2020). Feasibility study on a vehicular thermoelectric generator coupled to an exhaust gas heater to improve aftertreatment’s efficiency in cold-starts. Applied Thermal Engineering, 167, 114702. https://doi.org/10.1016/j.applthermaleng.2019.114702
  • Lotus Engineering. (2024, May 7). Getting started with Lotus engine simulation. Retrieved from https://lotusproactive.files.wordpress.com/2013/08/getting-started-with-lotus-engine-simulation.pdf
  • Lotus Engineering Software. Lotus engine simulation (LES) version 6.01A. Norfolk, UK: Lotus Engineering.
  • Ding, C., Roberts, L., Fain, D. J., Ramesh, A. K., Shaver, G. M., McCarthy, Jr. J., Ruth, M., Koeberlein, E., & Holloway, E. A. (2016). Fuel efficient exhaust thermal management for compression ignition engines during idle via cylinder deactivation and flexible valve actuation. International Journal of Engine Research, 17(6), 619-630. https://doi.org/10.1177/1468087416636244
There are 30 citations in total.

Details

Primary Language English
Subjects Internal Combustion Engines
Journal Section Research Article
Authors

Hasan Üstün Başaran 0000-0002-1491-0465

Early Pub Date June 3, 2024
Publication Date June 20, 2024
Submission Date February 23, 2024
Acceptance Date May 24, 2024
Published in Issue Year 2024

Cite

APA Başaran, H. Ü. (2024). Enhanced after-treatment warm up in diesel vehicles through modulating fuel injection and exhaust valve closure timing. European Mechanical Science, 8(2), 93-103. https://doi.org/10.26701/ems.1441861

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