Research Article
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Effect of Orientation Angle on Surface Quality and Dimensional Accuracy of Functional Parts Manufactured by Multi Jet Fusion Technology

Year 2020, , 47 - 52, 20.06.2020
https://doi.org/10.26701/ems.678901

Abstract

Multi Jet Fusion (MJF) is one the new Additive Manufacturing (AM) method which belongs to powder bed fusion technology class and used for additive manufacturing of polymer based parts. There are restricted number of research about this developing technology. In this study, it is aimed to investigate the effect of build orientation angle on surface quality and dimensional accuracy of the printed bolts as functional parts. Samples were manufactured in two different build orientation such as 90 and 45 degrees. Surface quality and dimensional properties of the bolt tooth such as tooth height, tooth angle and distance between two teeth were inspected by optical and tactile precision measurement systems. The results were evaluated by comparing the measurement data with each other for two different sample groups and also with nominal design data. For determining the significance of the difference between two sample groups and nominal data the results were also evaluated by Student’s t-test statistical analysis. The results revealed that, orientation angle had significant effect on surface roughness, tooth height and tooth angle but it didn’t affect the distance between two teeth.

References

  • Sagbas, B., (2020). Post-Processing Effects on Surface Properties of Direct Metal Laser Sintered AlSi10Mg Parts. Metals and Materials International, 26(1): p. 143-153. doi:10.1007/s12540-019-00375-3
  • Mele, M., G. Campana, and G.L. Monti, (2019). Modelling of the capillarity effect in Multi Jet Fusion technology. Additive Manufacturing, 30: p. 100879. doi:https://doi.org/10.1016/j.addma.2019.100879
  • Riedelbauch, J., D. Rietzel, and G. Witt, (2019). Analysis of material aging and the influence on the mechanical properties of polyamide 12 in the Multi Jet Fusion process. Additive Manufacturing, 27: p. 259-266. doi:https://doi.org/10.1016/j.addma.2019.03.002
  • Sagbas, B., (2020). Post-Processing Effects on Surface Properties of Direct Metal Laser Sintered AlSi10Mg Parts. Metals and Materials International, 26(1): p. 143-153. doi:10.1007/s12540-019-00375-3
  • Mele, M., G. Campana, and G.L. Monti, (2019). Modelling of the capillarity effect in Multi Jet Fusion technology. Additive Manufacturing, 30: p. 100879. doi:https://doi.org/10.1016/j.addma.2019.100879
  • Riedelbauch, J., D. Rietzel, and G. Witt, (2019). Analysis of material aging and the influence on the mechanical properties of polyamide 12 in the Multi Jet Fusion process. Additive Manufacturing, 27: p. 259-266. doi:https://doi.org/10.1016/j.addma.2019.03.002
  • Chatham, C.A., T.E. Long, and C.B. Williams, (2019). A review of the process physics and material screening methods for polymer powder bed fusion additive manufacturing. Progress in Polymer Science, 93: p. 68-95. doi:https://doi.org/10.1016/j.progpolymsci.2019.03.003
  • Sillani, F., Kleijnen, R.G., Vetterli, M., Schmid, M., Wegener, K., (2019). Selective laser sintering and multi jet fusion: Process-induced modification of the raw materials and analyses of parts performance. Additive Manufacturing, 27: p. 32-41. doi:https://doi.org/10.1016/j.addma.2019.02.004
  • Morales-Planas, S., Minguella-Canela, J., Lluma-Fuentes, J., Travieso-Rodriguez, J. A., & García-Granada, A.-A. (2018). Multi Jet Fusion PA12 Manufacturing Parameters for Watertightness, Strength and Tolerances. Materials (Basel, Switzerland), 11(8), 1472. doi:10.3390/ma11081472
  • O’Connor, H. J., Dickson, A. N., & Dowling, D. P. (2018). Evaluation of the mechanical performance of polymer parts fabricated using a production scale multi jet fusion printing process. Additive Manufacturing, 22, 381-387. doi:https://doi.org/10.1016/j.addma.2018.05.035
  • HP 3D Printing materials, (November 2019). Access date: 21.01.2020. https://www8.hp.com/h20195/v2/GetDocument.aspx?docname=4AA7-1533ENA
  • Palma, T., Munther, M., Damasus, P., Salari, S., Beheshti, A., & Davami, K. (2019). Multiscale mechanical and tribological characterizations of additively manufactured polyamide 12 parts with different print orientations. Journal of Manufacturing Processes, 40, 76-83. doi:https://doi.org/10.1016/j.jmapro.2019.03.004
  • HP Data Sheet, 3D High Reusability PA 12, (March 2018). Access date: 21.01.2020. https://static1.sw-cdn.net/files/cms/materials/data-sheets/HP%20Data%20sheet.pdf
  • HP MJF Handbook- General Recommendations for Printing Processes, (March 2019). Access date: 21.01.2020. https://enable.hp.com/us-en-3dprint-mjfhandbook
  • ISO, ISO 4287:2010-07 Geometrical Product Specifications (GPS) - Surface texture: Profile method - Terms, definitions and surface texture parameters.
  • ISO 25178-2:2012 Geometrical product specifications (GPS) — Surface texture: Areal- Part 2: Terms, definitions and surface texture parameters.
  • Sagbas B., Durakbasa N.M. (2019) Profile and Areal Surface Characterization of Additive Manufacturing Polymer and Metal Parts. In: Majstorovic V., Durakbasa N. (eds) Proceedings of the 12th International Conference on Measurement and Quality Control - Cyber Physical Issue. IMEKOTC14 2019. Lecture Notes in Mechanical Engineering. Springer, Cham. DOIhttps://doi.org/10.1007/978-3-030-18177-2_22
  • Poyraz Ö., Solakoğlu, E.U., Ören, S., Tüzemen, C., Akbulut, G., (2019). Surface texture and form characterization for powder bed additive manufacturing Journal of the Faculty of Engineering and Architecture of Gazi University, 34(3): 1653-1664, DOI:10.17341/gazimmfd.461588
  • HP MJF Handbook- Design for Aesthetics. Access date: 21.01.2020. https://enable.hp.com/us-en-3dprint-mjfhandbook
Year 2020, , 47 - 52, 20.06.2020
https://doi.org/10.26701/ems.678901

Abstract

References

  • Sagbas, B., (2020). Post-Processing Effects on Surface Properties of Direct Metal Laser Sintered AlSi10Mg Parts. Metals and Materials International, 26(1): p. 143-153. doi:10.1007/s12540-019-00375-3
  • Mele, M., G. Campana, and G.L. Monti, (2019). Modelling of the capillarity effect in Multi Jet Fusion technology. Additive Manufacturing, 30: p. 100879. doi:https://doi.org/10.1016/j.addma.2019.100879
  • Riedelbauch, J., D. Rietzel, and G. Witt, (2019). Analysis of material aging and the influence on the mechanical properties of polyamide 12 in the Multi Jet Fusion process. Additive Manufacturing, 27: p. 259-266. doi:https://doi.org/10.1016/j.addma.2019.03.002
  • Sagbas, B., (2020). Post-Processing Effects on Surface Properties of Direct Metal Laser Sintered AlSi10Mg Parts. Metals and Materials International, 26(1): p. 143-153. doi:10.1007/s12540-019-00375-3
  • Mele, M., G. Campana, and G.L. Monti, (2019). Modelling of the capillarity effect in Multi Jet Fusion technology. Additive Manufacturing, 30: p. 100879. doi:https://doi.org/10.1016/j.addma.2019.100879
  • Riedelbauch, J., D. Rietzel, and G. Witt, (2019). Analysis of material aging and the influence on the mechanical properties of polyamide 12 in the Multi Jet Fusion process. Additive Manufacturing, 27: p. 259-266. doi:https://doi.org/10.1016/j.addma.2019.03.002
  • Chatham, C.A., T.E. Long, and C.B. Williams, (2019). A review of the process physics and material screening methods for polymer powder bed fusion additive manufacturing. Progress in Polymer Science, 93: p. 68-95. doi:https://doi.org/10.1016/j.progpolymsci.2019.03.003
  • Sillani, F., Kleijnen, R.G., Vetterli, M., Schmid, M., Wegener, K., (2019). Selective laser sintering and multi jet fusion: Process-induced modification of the raw materials and analyses of parts performance. Additive Manufacturing, 27: p. 32-41. doi:https://doi.org/10.1016/j.addma.2019.02.004
  • Morales-Planas, S., Minguella-Canela, J., Lluma-Fuentes, J., Travieso-Rodriguez, J. A., & García-Granada, A.-A. (2018). Multi Jet Fusion PA12 Manufacturing Parameters for Watertightness, Strength and Tolerances. Materials (Basel, Switzerland), 11(8), 1472. doi:10.3390/ma11081472
  • O’Connor, H. J., Dickson, A. N., & Dowling, D. P. (2018). Evaluation of the mechanical performance of polymer parts fabricated using a production scale multi jet fusion printing process. Additive Manufacturing, 22, 381-387. doi:https://doi.org/10.1016/j.addma.2018.05.035
  • HP 3D Printing materials, (November 2019). Access date: 21.01.2020. https://www8.hp.com/h20195/v2/GetDocument.aspx?docname=4AA7-1533ENA
  • Palma, T., Munther, M., Damasus, P., Salari, S., Beheshti, A., & Davami, K. (2019). Multiscale mechanical and tribological characterizations of additively manufactured polyamide 12 parts with different print orientations. Journal of Manufacturing Processes, 40, 76-83. doi:https://doi.org/10.1016/j.jmapro.2019.03.004
  • HP Data Sheet, 3D High Reusability PA 12, (March 2018). Access date: 21.01.2020. https://static1.sw-cdn.net/files/cms/materials/data-sheets/HP%20Data%20sheet.pdf
  • HP MJF Handbook- General Recommendations for Printing Processes, (March 2019). Access date: 21.01.2020. https://enable.hp.com/us-en-3dprint-mjfhandbook
  • ISO, ISO 4287:2010-07 Geometrical Product Specifications (GPS) - Surface texture: Profile method - Terms, definitions and surface texture parameters.
  • ISO 25178-2:2012 Geometrical product specifications (GPS) — Surface texture: Areal- Part 2: Terms, definitions and surface texture parameters.
  • Sagbas B., Durakbasa N.M. (2019) Profile and Areal Surface Characterization of Additive Manufacturing Polymer and Metal Parts. In: Majstorovic V., Durakbasa N. (eds) Proceedings of the 12th International Conference on Measurement and Quality Control - Cyber Physical Issue. IMEKOTC14 2019. Lecture Notes in Mechanical Engineering. Springer, Cham. DOIhttps://doi.org/10.1007/978-3-030-18177-2_22
  • Poyraz Ö., Solakoğlu, E.U., Ören, S., Tüzemen, C., Akbulut, G., (2019). Surface texture and form characterization for powder bed additive manufacturing Journal of the Faculty of Engineering and Architecture of Gazi University, 34(3): 1653-1664, DOI:10.17341/gazimmfd.461588
  • HP MJF Handbook- Design for Aesthetics. Access date: 21.01.2020. https://enable.hp.com/us-en-3dprint-mjfhandbook
There are 19 citations in total.

Details

Primary Language English
Subjects Mechanical Engineering
Journal Section Research Article
Authors

Binnur Sağbaş 0000-0002-4491-0490

Publication Date June 20, 2020
Acceptance Date January 27, 2020
Published in Issue Year 2020

Cite

APA Sağbaş, B. (2020). Effect of Orientation Angle on Surface Quality and Dimensional Accuracy of Functional Parts Manufactured by Multi Jet Fusion Technology. European Mechanical Science, 4(2), 47-52. https://doi.org/10.26701/ems.678901

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