Production and mechanical characterization of polyethylene matrix composites with the addition of linen and cotton waste fabric filler materials

Year 2022, Volume: 6 Issue: 1, 76 - 82, 20.03.2022

Mehmet İpekoğlu , Hasan Gündüz , Önder Albayrak

https://doi.org/10.26701/ems.997004

Cited By: 1

Abstract

In this study, linen and cotton fibers obtained from fabric waste were used as filler materials and polyethylene was used as matrix material to produce fiber reinforced polymer composites using injection molding. Use of fabric waste as filler material enables utilization of linen and cotton wastes while decreasing the amount of polyethylene used in the composites resulting in an environmentally friendly material. Prepared samples with varying content of linen and cotton wastes (5, 10 and 20 vol. %) were compared with each other and with polyethylene samples without any filler, based on their yield, tensile and fracture strengths, percent elongation and hardness values. Samples were also evaluated for their chip formation characteristics based on chip lengths at various machining speeds and examined for their visual appearance. Results indicated that linen waste fibers can be used to improve the strength of polyethylene based composites while cotton waste fibers can be utilized to enhance the elongation characteristics of the samples.

Keywords

Fabric waste, linen, cotton, polyethylene, composite, characterization

References

• Referans1 Eser, B., Çelik, P., Çay, A., Akgümüş, D. (2016). Tekstil ve konfeksiyon sektöründe sürdürülebilirlik ve geri dönüşüm olanakları. Tekstil ve Mühendis 23(101): 43-60.
• Referans2 Türkmen Dönmez, E., Türker, E. (2017). Tekstil atıkları içeren yüzeylerin sahip olduğu elektromanyetik kalkanlama, ses ve ısı izolasyonu özellikleriyle ilgili literatür incelemesi. Tekstil ve Mühendis 24(106): 124-135.
• Referans3 Bulut, Y., Erdogan, H. U. (2011). Selüloz esaslı doğal liflerin kompozit üretiminde takviye materyali olarak kullanımı. Tekstil ve Mühendis 18(82), 26-35.
• Referans4 Sha, Z., Wang, F., Zhang, S. F. (2013). Drilling simulation of carbon fiber reinforced plastic composites based on finite element method. Advanced Materials Research 690-693: 2519-2522.
• Referans5 Ferreira, J., Costa, J., Richardson, M. (1997). Effect of notch conditions on the fatigue of a glass-fibre-reinforced polypropylene composite. Composites Science and Technology 57(9-10): 1243-1248.
• Referans6 Tang, W., Santare, M. H., Advani, S. G. (2003). Melt processing and mechanical property characterization of multi-walled carbon nanotube high density polyethylene (MWNT/HDPE) composite films. Carbon 41(14): 2779-2785.
• Referans7 Kılıçkap, E., Çelik, H. Y. (2012). Cam elyaf takviyeli plastik kompozitlerin frezelenmesinde kesme parametrelerinin yüzey pürüzlülüğüne etkisinin incelenmesi. 3. Ulusal Talaşlı İmalat Sempozyumu (Ankara), 99-103.
• Referans8 Sreenivasulu, R. (2013). Optimization of surface roughness and delamination damage of GFRP composite material in end milling using Taguchi design method and artificial neural network. Procedia Engineering 64: 785-794.
• Referans9 Beg, M. D. H., Pickering, K. L. (2008). Mechanical performance of kraft fibre reinforced polypropylene composites: influence of fibre length, fibre beating and hygrothermal ageing. Composites Part A: Applied Science and Manufacturing 39(11): 1748-1755.
• Referans10 Bourmaud, A., Baley, C. (2007). Investigations on the recycling of hemp and sisal fibre reinforced polypropylene composites. Polymer Degradation and Stability 92(6): 1034-1045.
• Referans11 Kim, S. J., Moon, J. B., Kim, G. H., Ha, C. S. (2008). Mechanical properties of polypropylene/natural fiber composites: comparison of wood fiber and cotton fiber. Polymer Testing 27(7): 801-806.
• Referans12 Migneault, S., Koubaa, A., Erchiqui, F., Chaala, A., Englund, K., Krause, C., Wolcott, M. (2008). Effect of fiber length on processing and properties of extruded wood-fiber/HDPE composite. Journal of Applied Polymer Science 110(2): 1085-1092.
• Referans13 Gerikalmaz, S., Bakkal, M., Yılmaz, Ş., Berkalp, B. Ö. (2012). Atık pamuk takviyeli polietilen kompozitlerin sonlu elemanlar modellemesi. Tekstil ve Konfeksiyon 4: 293-300.
• Referans14 Aral, N., Berkalp, Ö. B., Bakkal, M., Gök Sadıkoğlu Ü. T. (2009). Atık kumaş takviyeli polimer matrisli kompozitlerin darbe ve çekme davranışlarının incelenmesi. Tekstil ve Konfeksiyon 2: 139-144.
• Referans15 Geng, Y., Li, K., Simonsen, J. (2004). Effects of a compatibilizer system on the flexural properties of wood-polyethylene composites. Journal of Applied Polymer Science 91(6): 3667-3672.
• Referans16 Bateman, S. A., Wu, D. Y. (2000). Composite materials prepared from waste textile fiber. Journal of Applied Polymer Science 81(13): 3178-3185.
• Referans17 Savaş, M., Bakkal, M. (2012). Cam elyafla güçlendirilmiş doğal elyaf takviyeli kompozitlerin geliştirilmesi. 3. Ulusal Tasarım İmalat ve Analiz Kongresi (Ankara) 379-391.
• Referans18 Paiva Junior, C. Z., de Carvalho, L. H., Fonseca, V. M., Monteiro, S. N., d’Almeida, J. R. M. (2004). Analysis of the tensile strength of polyester/hybrid ramie-cotton fabric composites. Polymer Testing 23(2): 131-135.
• Referans19 ISO 527-1:2019 Plastics - Determination of tensile properties.