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INVESTIGATION OF THE USE OF KÜTAHYA REGION KAOLIN IN WALL TILES

Yıl 2024, , 168 - 179, 28.06.2024
https://doi.org/10.18038/estubtda.1362881

Öz

The main raw materials in the ceramic wall tiles are clay, kaolin, calcite, and feldspar. The technical properties of the tiles (water absorption, total shrinkage, dry firing strength, fracture strength) and the desired physical properties (L, a, b, surface smoothness) vary depending on the raw material content in the recipe. Rheological parameters are crucial in the formulation development stages to avoid production problems and to ensure the final desired product parameters. Density, viscosity, and sieve analysis have therefore been included in the developed formulations.

The use of raw materials from the region close to the production facility facilitates easy access to these materials. Thanks to this advantage, the use of domestic raw materials is becoming more widespread. In addition to the use of alternative raw materials, it contributes to the reduction of greenhouse gas emissions.

The aim of this study, is to formulate a recipe for wall tiles using kaolins from the Kütahya region instead of clay from the Afyon region. Recipes containing 2%, 4%, 6%, and 8% of Kütahya region kaolin, with a corresponding reduction in clay from the Afyon region, were developed and sintered at 1130-1150°C with a 29-minute firing cycle.

By analyzing the technical properties of the developed formulations, it was found that a maximum of 2% of Kütahya region kaolin could be used in the wall tile formulation. It was found that exceeding this percentage was not feasible due to the associated increase in water absorption, expansion of product size, and decrease in dry strength.

Kaynakça

  • [1] Yıldız A, Bagci M, Dumlupinar I, Basaran C. Afyonkarahisar Province's Ceramic Sector Raw Material Potential, Afyon Kocatepe University Journal of Science and Engineering Sciences, 2013; 3, 553-554.
  • [2] Kuşcu M and Yıldız A. Geology, Mineralogy and Firing Properties of Kaolinitic Clay From Akharım Afyonkarahisar, 15th National Clay Symposium Proceedings Book, Niğde, 2012, 389.
  • [3] Çiftlik S. Removal of Metals From Kaolin Ore By Leaching Method, Süleyman Demirel University, Institute of Science and Technology, Isparta, 2010.
  • [4] Carbajal L, Rubio-Marcos F, Bengochea MA, Fernandez JF. Properties Related Phase Evolution In Porcelain Ceramics, Journal of the European Ceramic Society, 2007; 27, 13-15.
  • [5] Genç C. Characterisation of Zeolitic Tuffites in Biga Region and Investigation of the Possibilities of Use in Wall Tiles, Afyon Kocatepe University Journal of Science and Engineering Sciences, 2019; 19, 310-320.
  • [6] Lee WE, Iqbal IY. Influence of Mixing on Mullite formation in Porcelain, Journal of European Ceramic Society, 2001; 21, 2583 – 2586.
  • [7] Ispalarlı M. Evaluation of Domestic Clays as an Alternative to Imported Clays in Ceramic Floor Tile Production on Recipe Basis, Kütahya Dumlupınar University, Institute of Postgraduate Education Department of Material Sciences and Engineering Master's Thesis, Kütahya, 2021.
  • [8] Kılıç C, Çam A. Denizli Tekkeköy Thermal Mud and the Use of Regional Clay in Ceramic Structure , SDÜ Art-E Faculty of Fine Arts Art Journal, 2023;16-31, 474-492.
  • [9] Kara A, Ozer F, Kayacı K, Ozer P. Development of A Multipurpose Tile Body: Phase and Microstructural Development, Journal of European Ceramic Society, 2006; 26, 3769-3782.
  • [10] Çelik H, Ertürk Ö and Day N, Characterisation of Afyon Region Clay and Investigation of Its Use ın Ceramic Floor Tiles, Proceedings of the 21st International Mining Congress and Exhibition of Antalya, 2009;571-578.
  • [11] Tarhan M, Tarhan B. Investigation of the Use of Afyon Clay in Porcelain Tile Components, International Journal of Engineering Research and Development, 2019; 11-1, 275-281.
  • [12] Lee WE, Souza GP, McConville CJ, Tarvornpanich T and Iqbal Y. Mullite Formation ın Clays and Clay-Derived Vitreous Ceramics, Journal of European Ceramic Society, 2008;28, 465-467.
  • [13] Ozer MF, Use of Common Composition in Floor and Wall Tiles, Anadolu University, Institute of Science and Technology, Department of Ceramic Engineering, Master's Thesis, Eskişehir, 2014.

INVESTIGATION OF THE USE OF KÜTAHYA REGION KAOLIN IN WALL TILES

Yıl 2024, , 168 - 179, 28.06.2024
https://doi.org/10.18038/estubtda.1362881

Öz

Kaynakça

  • [1] Yıldız A, Bagci M, Dumlupinar I, Basaran C. Afyonkarahisar Province's Ceramic Sector Raw Material Potential, Afyon Kocatepe University Journal of Science and Engineering Sciences, 2013; 3, 553-554.
  • [2] Kuşcu M and Yıldız A. Geology, Mineralogy and Firing Properties of Kaolinitic Clay From Akharım Afyonkarahisar, 15th National Clay Symposium Proceedings Book, Niğde, 2012, 389.
  • [3] Çiftlik S. Removal of Metals From Kaolin Ore By Leaching Method, Süleyman Demirel University, Institute of Science and Technology, Isparta, 2010.
  • [4] Carbajal L, Rubio-Marcos F, Bengochea MA, Fernandez JF. Properties Related Phase Evolution In Porcelain Ceramics, Journal of the European Ceramic Society, 2007; 27, 13-15.
  • [5] Genç C. Characterisation of Zeolitic Tuffites in Biga Region and Investigation of the Possibilities of Use in Wall Tiles, Afyon Kocatepe University Journal of Science and Engineering Sciences, 2019; 19, 310-320.
  • [6] Lee WE, Iqbal IY. Influence of Mixing on Mullite formation in Porcelain, Journal of European Ceramic Society, 2001; 21, 2583 – 2586.
  • [7] Ispalarlı M. Evaluation of Domestic Clays as an Alternative to Imported Clays in Ceramic Floor Tile Production on Recipe Basis, Kütahya Dumlupınar University, Institute of Postgraduate Education Department of Material Sciences and Engineering Master's Thesis, Kütahya, 2021.
  • [8] Kılıç C, Çam A. Denizli Tekkeköy Thermal Mud and the Use of Regional Clay in Ceramic Structure , SDÜ Art-E Faculty of Fine Arts Art Journal, 2023;16-31, 474-492.
  • [9] Kara A, Ozer F, Kayacı K, Ozer P. Development of A Multipurpose Tile Body: Phase and Microstructural Development, Journal of European Ceramic Society, 2006; 26, 3769-3782.
  • [10] Çelik H, Ertürk Ö and Day N, Characterisation of Afyon Region Clay and Investigation of Its Use ın Ceramic Floor Tiles, Proceedings of the 21st International Mining Congress and Exhibition of Antalya, 2009;571-578.
  • [11] Tarhan M, Tarhan B. Investigation of the Use of Afyon Clay in Porcelain Tile Components, International Journal of Engineering Research and Development, 2019; 11-1, 275-281.
  • [12] Lee WE, Souza GP, McConville CJ, Tarvornpanich T and Iqbal Y. Mullite Formation ın Clays and Clay-Derived Vitreous Ceramics, Journal of European Ceramic Society, 2008;28, 465-467.
  • [13] Ozer MF, Use of Common Composition in Floor and Wall Tiles, Anadolu University, Institute of Science and Technology, Department of Ceramic Engineering, Master's Thesis, Eskişehir, 2014.
Toplam 13 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Malzeme Mühendisliğinde Seramik
Bölüm Makaleler
Yazarlar

Eda Taşçı 0000-0003-3346-8833

Senem Algan 0009-0008-6136-1631

Fatih Öztürk 0009-0006-3625-5402

Zehra Emel Oytaç 0000-0002-6486-2094

Büşra Yay 0000-0003-4320-0881

Yayımlanma Tarihi 28 Haziran 2024
Yayımlandığı Sayı Yıl 2024

Kaynak Göster

AMA Taşçı E, Algan S, Öztürk F, Oytaç ZE, Yay B. INVESTIGATION OF THE USE OF KÜTAHYA REGION KAOLIN IN WALL TILES. Eskişehir Technical University Journal of Science and Technology A - Applied Sciences and Engineering. Haziran 2024;25(2):168-179. doi:10.18038/estubtda.1362881