Review

A Review on the Impact of Polylactic Acid (PLA) Material on Products Manufactured Using Fused Deposition Modeling (FDM) Additive Manufacturing Method

Volume: 9 Number: 4 December 31, 2023
TR EN

A Review on the Impact of Polylactic Acid (PLA) Material on Products Manufactured Using Fused Deposition Modeling (FDM) Additive Manufacturing Method

Abstract

This compilation article extensively examines the role and impact of Polylactic Acid (PLA) material in products manufactured using the Fused Deposition Modeling (FDM) additive manufacturing method. PLA, due to its biological compatibility, biodegradability, and excellent printing characteristics, is frequently favored as a material for three-dimensional (3D) printing via FDM. Presently, 3D printing technologies are rapidly proliferating across numerous industries and applications, with PLA playing a significant role in this technological advancement. PLA is a bioplastic, derived from corn starch or sugarcane, and serves as a renewable polymer. These attributes render PLA ideal for sustainable production and environmentally friendly applications. The utilization of PLA in FDM 3D printing offers advantages such as high resolution, strong adhesion, and ease of processing. Additionally, PLA's low thermal expansion coefficient ensures consistent printing of products. These properties of PLA enable its utilization across a wide array of applications, ranging from industrial prototypes to medical implants, packaging materials, and toys. However, PLA's performance and impact in the FDM 3D printing process can vary based on factors like printing parameters, infill patterns, and printing orientation. Printing parameters encompass factors such as PLA's melting temperature, feed rate, and layer thickness. Infill patterns and printing orientation significantly affect the mechanical durability, surface quality, and printing duration of the product. Hence, the identification and optimization of suitable parameters are crucial for the effective utilization of PLA in 3D printing. This compilation gathers research from the existing literature regarding PLA's role and performance in the FDM 3D printing process, encompassing PLA's structural and mechanical attributes, the influence of printing parameters and infill patterns, and the industrial applications of products manufactured using PLA. Specifically, the physical and chemical characteristics of PLA, optimization of printing parameters, geometry of infill patterns, printing orientation, and layer structure are examined. Furthermore, the focus is on the mechanical durability, surface quality, thermal behavior, and biological compatibility of products manufactured using PLA. This study aims to provide a comprehensive reference regarding the characteristics and performance of PLA to enhance the effective use of FDM 3D printing technology. It is intended to be a valuable resource for researchers, industry professionals, and academics engaged in the fields of design and engineering. Additionally, it offers significant information for those interested in exploring PLA's potential for future development and new application domains.

Keywords

References

  1. [1] B. M. M. Tymrak, M. Kreiger, and J. M. Pearce, “Mechanical properties of components fabricated with open-source 3-D printers under realistic environmental conditions,” Mater. Des., vol. 58, 2014, doi: 10.1016/j.matdes.2014.02.038ï.
  2. [2] M. Sugavaneswaran and G. Arumaikkannu, “Analytical and experimental investigation on elastic modulus of reinforced additive manufactured structure,” Mater. Des., vol. 66, no. PA, pp. 29–36, Feb. 2015, doi: 10.1016/J.MATDES.2014.10.029.
  3. [3] M. Domingo-Espin, J. M. Puigoriol-Forcada, A. A. Garcia-Granada, J. Llumà, S. Borros, and G. Reyes, “Mechanical property characterization and simulation of fused deposition modeling Polycarbonate parts,” Mater. Des., vol. 83, pp. 670–677, 2015, doi: 10.1016/j.matdes.2015.06.074.
  4. [4] B. Rankouhi, S. Javadpour, F. Delfanian, and T. Letcher, “Failure Analysis and Mechanical Characterization of 3D Printed ABS With Respect to Layer Thickness and Orientation,” J. Fail. Anal. Prev., vol. 16, no. 3, pp. 467–481, 2016, doi: 10.1007/s11668-016-0113-2.
  5. [5] J. M. Chacón, M. A. Caminero, E. García-Plaza, and P. J. Núñez, “Additive manufacturing of PLA structures using fused deposition modelling: Effect of process parameters on mechanical properties and their optimal selection,” Mater. Des., vol. 124, pp. 143–157, 2017, doi: 10.1016/j.matdes.2017.03.065.
  6. [6] D. Arup and Y. Nita, “A systematic survey of RUM process parameter optimization and their influence on part characteristics of nickel 718,” Sci. Rep., vol. 13, no. 1, 2023, doi: 10.1038/s41598-023-28674-1.
  7. [7] A. Jaisingh Sheoran and H. Kumar, “Fused Deposition modeling process parameters optimization and effect on mechanical properties and part quality: Review and reflection on present research,” Mater. Today Proc., vol. 21, pp. 1659–1672, 2020, doi: 10.1016/j.matpr.2019.11.296.
  8. [8] A. P. Valerga, M. Batista, J. Salguero, and F. Girot, “Influence of PLA filament conditions on characteristics of FDM parts,” Materials (Basel)., vol. 11, no. 8, 2018, doi: 10.3390/ma11081322.

Details

Primary Language

English

Subjects

Mechanical Engineering (Other)

Journal Section

Review

Publication Date

December 31, 2023

Submission Date

November 18, 2023

Acceptance Date

December 11, 2023

Published in Issue

Year 2023 Volume: 9 Number: 4

APA
Keşkekçi, A. B., Özkahraman, M., & Bayrakçı, H. C. (2023). A Review on the Impact of Polylactic Acid (PLA) Material on Products Manufactured Using Fused Deposition Modeling (FDM) Additive Manufacturing Method. Gazi Journal of Engineering Sciences, 9(4), 158-173. https://izlik.org/JA99EL26JN
AMA
1.Keşkekçi AB, Özkahraman M, Bayrakçı HC. A Review on the Impact of Polylactic Acid (PLA) Material on Products Manufactured Using Fused Deposition Modeling (FDM) Additive Manufacturing Method. GJES. 2023;9(4):158-173. https://izlik.org/JA99EL26JN
Chicago
Keşkekçi, Abdullah Burak, Merdan Özkahraman, and Hilmi Cenk Bayrakçı. 2023. “A Review on the Impact of Polylactic Acid (PLA) Material on Products Manufactured Using Fused Deposition Modeling (FDM) Additive Manufacturing Method”. Gazi Journal of Engineering Sciences 9 (4): 158-73. https://izlik.org/JA99EL26JN.
EndNote
Keşkekçi AB, Özkahraman M, Bayrakçı HC (December 1, 2023) A Review on the Impact of Polylactic Acid (PLA) Material on Products Manufactured Using Fused Deposition Modeling (FDM) Additive Manufacturing Method. Gazi Journal of Engineering Sciences 9 4 158–173.
IEEE
[1]A. B. Keşkekçi, M. Özkahraman, and H. C. Bayrakçı, “A Review on the Impact of Polylactic Acid (PLA) Material on Products Manufactured Using Fused Deposition Modeling (FDM) Additive Manufacturing Method”, GJES, vol. 9, no. 4, pp. 158–173, Dec. 2023, [Online]. Available: https://izlik.org/JA99EL26JN
ISNAD
Keşkekçi, Abdullah Burak - Özkahraman, Merdan - Bayrakçı, Hilmi Cenk. “A Review on the Impact of Polylactic Acid (PLA) Material on Products Manufactured Using Fused Deposition Modeling (FDM) Additive Manufacturing Method”. Gazi Journal of Engineering Sciences 9/4 (December 1, 2023): 158-173. https://izlik.org/JA99EL26JN.
JAMA
1.Keşkekçi AB, Özkahraman M, Bayrakçı HC. A Review on the Impact of Polylactic Acid (PLA) Material on Products Manufactured Using Fused Deposition Modeling (FDM) Additive Manufacturing Method. GJES. 2023;9:158–173.
MLA
Keşkekçi, Abdullah Burak, et al. “A Review on the Impact of Polylactic Acid (PLA) Material on Products Manufactured Using Fused Deposition Modeling (FDM) Additive Manufacturing Method”. Gazi Journal of Engineering Sciences, vol. 9, no. 4, Dec. 2023, pp. 158-73, https://izlik.org/JA99EL26JN.
Vancouver
1.Abdullah Burak Keşkekçi, Merdan Özkahraman, Hilmi Cenk Bayrakçı. A Review on the Impact of Polylactic Acid (PLA) Material on Products Manufactured Using Fused Deposition Modeling (FDM) Additive Manufacturing Method. GJES [Internet]. 2023 Dec. 1;9(4):158-73. Available from: https://izlik.org/JA99EL26JN

Gazi Journal of Engineering Sciences (GJES) publishes open access articles under a Creative Commons Attribution 4.0 International License (CC BY 4.0)  1366_2000-copia-2.jpg