High Efficiency Dust Removal Prototype for Tissue Paper Conversion Lines

Cem Sarı; Ali Kibar

High Efficiency Dust Removal Prototype for Tissue Paper Conversion Lines

Abstract

This study introduces an innovative prototype designed to mitigate dust emissions in tissue paper manufacturing, addressing key challenges in product quality, worker health, and environmental sustainability. The system integrates static charge neutralization, mechanical vibration, and vacuum extraction to effectively capture airborne particles. Experimental validation was performed in a controlled 55 m³ environment (4 × 4.3 × 3.2 m) with a line speed of 250 m/min and a web width of 350 mm. Comparative trials under active and inactive conditions utilized a laser particle sensor and precision balance to quantify ambient dust concentrations and product mass variations. Results show an 86.6% reduction in airborne dust (from 783 to 105 µg/m³), and a weight loss of 1.41 g per 100-unit pack due to dust removal. Over an 8-hour shift, a total of 418.7 g of dust is extracted from the tissue—93.7 g captured in the filter and 325 g in the cyclone. These findings highlight improvements in production hygiene, reduced respiratory risks for workers, and enhanced sustainability through waste minimization. The prototype facilitates compliance with occupational health and safety standards and demonstrates scalability across various tissue production lines, including recycled and virgin fibre applications.

Keywords

Tissue paper manufacturing , particulate matter control , electrostatic neutralization , industrial prototyping , occupational safety , process optimization

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Details

Primary Language

English

Subjects

Machine Design and Machine Equipment

Journal Section

Research Article

Authors

Cem Sarı ^*
0000-0001-7277-1021
Türkiye

Ali Kibar
0000-0002-2310-1088
Türkiye

Publication Date

December 31, 2025

Submission Date

July 2, 2025

Acceptance Date

September 4, 2025

Published in Issue

Year 2025 Volume: 11 Number: 3

IZ

https://izlik.org/JA89NA63YB

IEEE

[1]C. Sarı and A. Kibar, “High Efficiency Dust Removal Prototype for Tissue Paper Conversion Lines”, GJES, vol. 11, no. 3, pp. 398–413, Dec. 2025, [Online]. Available: https://izlik.org/JA89NA63YB

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