Research Article
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Investigation of the Effect of Mechanical Alloying on the Wear Behavior of AA7020/Fe3O4/GNP Hybrid Composite Materials

Year 2024, Volume: 11 Issue: 4, 814 - 825, 30.12.2024
https://doi.org/10.54287/gujsa.1553577

Abstract

In this study, the mechanical properties of composite/hybrid composites were investigated by reinforcing 10% Fe3O4 and 0.25% nanographene by weight into the AA7020 alloy, which is widely preferred, especially in the defense and aviation industries. The prepared mixture powders were subjected to a mechanical alloying process for 1 and 8 hours in a ball mill with a 1/16 powder-ball ratio to distribute them homogeneously. The mixed hybrid/composite powders were produced in a metal mold using a powder metallurgy hot pressing method at 250 MPa load and 575°C temperature for 60 minutes. The microstructural properties of the test samples were investigatedIn addition, density, microhardness and wear test results were examined in terms of mechanical properties. The hybrid sample with 8h mechanical alloying obtained the highest hardness value (118.5 HV) and the lowest friction coefficient (0.1965 µm).

Supporting Institution

GAZİ ÜNİVERSİTESİ BİLİMSEL ARAŞTIRMA PROJELERİ KOORDİNASYON BİRİMİ

Project Number

FKB-2023-8950

References

  • Jiang, J., Xiao, G., Che, C., & Wang, Y. (2018). Microstructure, mechanical properties and wear behavior of the rheoformed 2024 aluminum matrix composite component reinforced by Al2O3 nanoparticles. Metals, 8(6), 460. https://doi.org/10.3390/met8060460
  • Kanthavel, K., Sumesh, K. R., & Saravanakumar, P. (2016). Study of tribological properties on Al/Al2O3/MoS2 hybrid composite processed by powder metallurgy. Alexandria Engineering Journal, 55(1), 13-17. https://doi.org/10.1016/j.aej.2016.01.024
  • Karakoç, H., Ovalı, İ., Dündar, S., & Çıtak, R. (2019). Wear and mechanical properties of Al6061/SiC/B4C hybrid composites produced with powder metallurgy. Journal of Materials Research and Technology, 8(6), 5348-5361. https://doi.org/10.1016/j.jmrt.2019.09.002
  • Kaya, H., Büyük, U., Çadırlı, E., Şahin, M., & Gündüz, M. (2022). The Effect of Growth Rate on the Microstructure and Mechanical Properties of 7020 Alloys. Journal of Materials Engineering and Performance, 31(2), 1622-1630. https://doi.org/10.1007/s11665-021-06298-8
  • Kumar, M., Sotirov, N., & Chimani, C. M. (2014). Investigations on warm forming of AW-7020-T6 alloy sheet. Journal of Materials Processing Technology, 214(8), 1769-1776. https://doi.org/10.1016/j.jmatprotec.2014.03.024
  • Kumar, D., Angra, S., & Singh, S. (2022). Mechanical properties and wear behaviour of stir cast aluminum metal matrix composite: a review. International Journal of Engineering, 35(4), 794-801. https://doi.org/10.5829/ije.2022.35.04A.19
  • Kumar, D., Angra, S., & Singh, S. (2023). High-temperature dry sliding wear behavior of hybrid aluminum composite reinforced with ceria and graphene nanoparticles. Engineering Failure Analysis, 151, 107426. https://doi.org/10.1016/j.engfailanal.2023.107426
  • Lakshmikanthan, A., Angadi, S., Malik, V., Saxena, K. K., Prakash, C., Dixit, S., & Mohammed, K. A. (2022). Mechanical and tribological properties of aluminum-based metal-matrix composites. Materials, 15(17), 6111. https://doi.org/10.3390/ma15176111
  • Michael, A., & John, E. R. (2024). Thermo-Mechanical, Tribological and Microstructural Properties of Aluminium AA8011/B4C/Graphene Based Hybrid Composites. Transactions of the Indian Institute of Metals, 77(4), 1217-1228. https://doi.org/10.1007/s12666-023-03238-z
  • Özkan, Z., Gökmeşe, H., & Gökmen, U. (2022). Investigation of the microstructure-hardness and wear performances of hybrid/composite materials Al2O3/SiC particle reinforced in AA 7075 matrix. Science of Sintering, 54(2), 177-187. https://doi.org/10.2298/SOS2202177O
  • Reddy, P. S., Kesavan, R., & Vijaya Ramnath, B. (2018). Investigation of mechanical properties of aluminium 6061-silicon carbide, boron carbide metal matrix composite. Silicon, 10, 495-502. https://doi.org/10.1007/s12633-016-9479-8
  • Sardar, S., Karmakar, S. K., & Das, D. (2020). Experimental investigation on two-body abrasion of cast aluminum–alumina composites: influence of abrasive size and reinforcement content. Journal of Tribology, 142(3), 031702. https://doi.org/10.1115/1.4045378
  • Sharma, D. K., Badheka, V., Patel, V., & Upadhyay, G. (2021). Recent developments in hybrid surface metal matrix composites produced by friction stir processing: a review. Journal of Tribology, 143(5), 050801. https://doi.org/10.1115/1.4049590
  • Srivyas, P. D., Gupta, A., Medhi, T., Arumugam, S., Kumar, D., & Mohan, S. (2023). Corrosion and Tribo-Investigations on Alumina–Graphene-Doped Hybrid Aluminium Composites. Transactions of the Indian Institute of Metals, 76(12), 3281-3291. https://doi.org/10.1007/s12666-023-02999-x
  • Taşcı, U., & Bostan, B. (2022). Investigation of microstructure and tribological behavior of WE43/nano B4C composites produced by spark Plasma sintering. Gazi University Journal of Science Part A: Engineering and Innovation, 9(4), 562-569. https://doi.org/10.54287/gujsa.1214668
  • Taşcı, U., Yılmaz, T. A., Karakoç, H., & Karabulut, Ş. (2024). Enhancing Wear Resistance and Mechanical Behaviors of AA7020 Alloys Using Hybrid Fe3O4-GNP Reinforcement. Lubricants, 12(6), 215. https://doi.org/10.3390/lubricants12060215
  • Zheng, K., Du, X., Qi, H., Zhao, T., Liu, F., & Sun, B. (2020). Sliding-Wear Behavior of Aluminum-Matrix Composites Reinforced with Graphene and SiC Nanoparticles. Materials and Technology, 54(1). https://doi.org/10.17222/mit.2019.104
Year 2024, Volume: 11 Issue: 4, 814 - 825, 30.12.2024
https://doi.org/10.54287/gujsa.1553577

Abstract

Project Number

FKB-2023-8950

References

  • Jiang, J., Xiao, G., Che, C., & Wang, Y. (2018). Microstructure, mechanical properties and wear behavior of the rheoformed 2024 aluminum matrix composite component reinforced by Al2O3 nanoparticles. Metals, 8(6), 460. https://doi.org/10.3390/met8060460
  • Kanthavel, K., Sumesh, K. R., & Saravanakumar, P. (2016). Study of tribological properties on Al/Al2O3/MoS2 hybrid composite processed by powder metallurgy. Alexandria Engineering Journal, 55(1), 13-17. https://doi.org/10.1016/j.aej.2016.01.024
  • Karakoç, H., Ovalı, İ., Dündar, S., & Çıtak, R. (2019). Wear and mechanical properties of Al6061/SiC/B4C hybrid composites produced with powder metallurgy. Journal of Materials Research and Technology, 8(6), 5348-5361. https://doi.org/10.1016/j.jmrt.2019.09.002
  • Kaya, H., Büyük, U., Çadırlı, E., Şahin, M., & Gündüz, M. (2022). The Effect of Growth Rate on the Microstructure and Mechanical Properties of 7020 Alloys. Journal of Materials Engineering and Performance, 31(2), 1622-1630. https://doi.org/10.1007/s11665-021-06298-8
  • Kumar, M., Sotirov, N., & Chimani, C. M. (2014). Investigations on warm forming of AW-7020-T6 alloy sheet. Journal of Materials Processing Technology, 214(8), 1769-1776. https://doi.org/10.1016/j.jmatprotec.2014.03.024
  • Kumar, D., Angra, S., & Singh, S. (2022). Mechanical properties and wear behaviour of stir cast aluminum metal matrix composite: a review. International Journal of Engineering, 35(4), 794-801. https://doi.org/10.5829/ije.2022.35.04A.19
  • Kumar, D., Angra, S., & Singh, S. (2023). High-temperature dry sliding wear behavior of hybrid aluminum composite reinforced with ceria and graphene nanoparticles. Engineering Failure Analysis, 151, 107426. https://doi.org/10.1016/j.engfailanal.2023.107426
  • Lakshmikanthan, A., Angadi, S., Malik, V., Saxena, K. K., Prakash, C., Dixit, S., & Mohammed, K. A. (2022). Mechanical and tribological properties of aluminum-based metal-matrix composites. Materials, 15(17), 6111. https://doi.org/10.3390/ma15176111
  • Michael, A., & John, E. R. (2024). Thermo-Mechanical, Tribological and Microstructural Properties of Aluminium AA8011/B4C/Graphene Based Hybrid Composites. Transactions of the Indian Institute of Metals, 77(4), 1217-1228. https://doi.org/10.1007/s12666-023-03238-z
  • Özkan, Z., Gökmeşe, H., & Gökmen, U. (2022). Investigation of the microstructure-hardness and wear performances of hybrid/composite materials Al2O3/SiC particle reinforced in AA 7075 matrix. Science of Sintering, 54(2), 177-187. https://doi.org/10.2298/SOS2202177O
  • Reddy, P. S., Kesavan, R., & Vijaya Ramnath, B. (2018). Investigation of mechanical properties of aluminium 6061-silicon carbide, boron carbide metal matrix composite. Silicon, 10, 495-502. https://doi.org/10.1007/s12633-016-9479-8
  • Sardar, S., Karmakar, S. K., & Das, D. (2020). Experimental investigation on two-body abrasion of cast aluminum–alumina composites: influence of abrasive size and reinforcement content. Journal of Tribology, 142(3), 031702. https://doi.org/10.1115/1.4045378
  • Sharma, D. K., Badheka, V., Patel, V., & Upadhyay, G. (2021). Recent developments in hybrid surface metal matrix composites produced by friction stir processing: a review. Journal of Tribology, 143(5), 050801. https://doi.org/10.1115/1.4049590
  • Srivyas, P. D., Gupta, A., Medhi, T., Arumugam, S., Kumar, D., & Mohan, S. (2023). Corrosion and Tribo-Investigations on Alumina–Graphene-Doped Hybrid Aluminium Composites. Transactions of the Indian Institute of Metals, 76(12), 3281-3291. https://doi.org/10.1007/s12666-023-02999-x
  • Taşcı, U., & Bostan, B. (2022). Investigation of microstructure and tribological behavior of WE43/nano B4C composites produced by spark Plasma sintering. Gazi University Journal of Science Part A: Engineering and Innovation, 9(4), 562-569. https://doi.org/10.54287/gujsa.1214668
  • Taşcı, U., Yılmaz, T. A., Karakoç, H., & Karabulut, Ş. (2024). Enhancing Wear Resistance and Mechanical Behaviors of AA7020 Alloys Using Hybrid Fe3O4-GNP Reinforcement. Lubricants, 12(6), 215. https://doi.org/10.3390/lubricants12060215
  • Zheng, K., Du, X., Qi, H., Zhao, T., Liu, F., & Sun, B. (2020). Sliding-Wear Behavior of Aluminum-Matrix Composites Reinforced with Graphene and SiC Nanoparticles. Materials and Technology, 54(1). https://doi.org/10.17222/mit.2019.104
There are 17 citations in total.

Details

Primary Language English
Subjects Powder Metallurgy
Journal Section Materials Engineering
Authors

Ufuk Taşcı 0000-0002-8577-443X

Project Number FKB-2023-8950
Publication Date December 30, 2024
Submission Date September 20, 2024
Acceptance Date October 25, 2024
Published in Issue Year 2024 Volume: 11 Issue: 4

Cite

APA Taşcı, U. (2024). Investigation of the Effect of Mechanical Alloying on the Wear Behavior of AA7020/Fe3O4/GNP Hybrid Composite Materials. Gazi University Journal of Science Part A: Engineering and Innovation, 11(4), 814-825. https://doi.org/10.54287/gujsa.1553577