Structural analysis of electromagnetic forces acting on the MCCB body during a short circuit using ANSYS
Abstract
The structural integrity of circuit breakers in electrical systems is directly related to their resistance to high electromechanical forces generated during short circuits. In this study, the performance of alternative body materials for a molded case circuit breaker (MCCB) with a nominal current of 100A and a breaking capacity of 10 kA was evaluated using finite element analysis. Among the materials compared based on total deformation and von-Mises stress criteria, PPF GF (glass fiber- reinforced polypropylene) demonstrated the closest performance to BMC (9.40 mm, 604.82 MPa), with deformation values of 10.92 mm and stress values of 582.87 MPa. Among the other candidates, PA66 30GF (35% higher deformation) and PEEK/PEK (126% and 77% higher deformation, respectively) were found to be insufficient compared to BMC. Given that deformation is inevitable under short-circuit conditions, PPF GF is recommended as the most suitable alternative to BMC, thanks to its balance of mechanical strength and deformation resistance.
Keywords
References
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Details
Primary Language
English
Subjects
Material Design and Behaviors, Numerical Modelling and Mechanical Characterisation
Journal Section
Research Article
Authors
Publication Date
December 25, 2025
Submission Date
August 8, 2025
Acceptance Date
December 4, 2025
Published in Issue
Year 2025 Volume: 9 Number: 3
APA
Yağır, M. O. (2025). Structural analysis of electromagnetic forces acting on the MCCB body during a short circuit using ANSYS. International Advanced Researches and Engineering Journal, 9(3), 169-176. https://doi.org/10.35860/iarej.1760509
AMA
1.Yağır MO. Structural analysis of electromagnetic forces acting on the MCCB body during a short circuit using ANSYS. Int. Adv. Res. Eng. J. 2025;9(3):169-176. doi:10.35860/iarej.1760509
Chicago
Yağır, Mehmet Onur. 2025. “Structural Analysis of Electromagnetic Forces Acting on the MCCB Body During a Short Circuit Using ANSYS”. International Advanced Researches and Engineering Journal 9 (3): 169-76. https://doi.org/10.35860/iarej.1760509.
EndNote
Yağır MO (December 1, 2025) Structural analysis of electromagnetic forces acting on the MCCB body during a short circuit using ANSYS. International Advanced Researches and Engineering Journal 9 3 169–176.
IEEE
[1]M. O. Yağır, “Structural analysis of electromagnetic forces acting on the MCCB body during a short circuit using ANSYS”, Int. Adv. Res. Eng. J., vol. 9, no. 3, pp. 169–176, Dec. 2025, doi: 10.35860/iarej.1760509.
ISNAD
Yağır, Mehmet Onur. “Structural Analysis of Electromagnetic Forces Acting on the MCCB Body During a Short Circuit Using ANSYS”. International Advanced Researches and Engineering Journal 9/3 (December 1, 2025): 169-176. https://doi.org/10.35860/iarej.1760509.
JAMA
1.Yağır MO. Structural analysis of electromagnetic forces acting on the MCCB body during a short circuit using ANSYS. Int. Adv. Res. Eng. J. 2025;9:169–176.
MLA
Yağır, Mehmet Onur. “Structural Analysis of Electromagnetic Forces Acting on the MCCB Body During a Short Circuit Using ANSYS”. International Advanced Researches and Engineering Journal, vol. 9, no. 3, Dec. 2025, pp. 169-76, doi:10.35860/iarej.1760509.
Vancouver
1.Mehmet Onur Yağır. Structural analysis of electromagnetic forces acting on the MCCB body during a short circuit using ANSYS. Int. Adv. Res. Eng. J. 2025 Dec. 1;9(3):169-76. doi:10.35860/iarej.1760509
