Aviation Maintenance Efficiency: A study on the Design and Analysis an Ergonomic Helicopter Maintenance Platform with Design Thinking

Burhan Şahin; Merve Karataş

Aviation Maintenance Efficiency: A study on the Design and Analysis an Ergonomic Helicopter Maintenance Platform with Design Thinking

Abstract

In the aviation industry, the effectiveness, safety, and ergonomics of maintenance procedures are essential for ensuring the secure operation of aircraft. This research presents the design of a foldable and retractable maintenance platform aimed at enhancing the ergonomics and functionality of platforms utilized in helicopter maintenance tasks. In the study conducted using the Design Thinking methodology, the needs and working conditions of the maintenance personnel were prioritized, and a human-centered approach was adopted in the design process so that personnel weighing 120 kg and 190 cm tall could work safely. The evaluation included three different materials: Al 7075, steel and titanium. As a result of the static analysis performed for each material, a maximum stress of 330 MPa was achieved with the 2 mm thick Al 7075 material, which was considered safe by remaining below the yield strength of 503 MPa. Furthermore, the structure was optimized in terms of both strength and lightness by incorporating U-profiles into the platform design. Simulations confirmed that the developed platform will facilitate safe operations for maintenance technicians while increasing overall operational efficiency. This research seeks to address existing gaps in literature by offering ergonomic design solutions within the realm of aviation maintenance. The design exemplifies the effectiveness of the Design Thinking approach in the aviation maintenance sector and proposes a practical solution to enhance maintenance processes.

Keywords

References

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Details

Primary Language

English

Subjects

Mechanical Engineering (Other), Aerospace Structures, Aerospace Engineering (Other)

Journal Section

Research Article

Authors

Burhan Şahin ^*
0000-0002-8777-7925
Türkiye

Merve Karataş This is me
0009-0003-2859-4787
Türkiye

Early Pub Date

December 16, 2025

Publication Date

-

Submission Date

April 15, 2025

Acceptance Date

September 12, 2025

Published in Issue

Year 2026 Number: Advanced Online Publication

IZ

https://izlik.org/JA95YX63WG

Cite

RIS / Bibtex

APA

Şahin, B., & Karataş, M. (2025). Aviation Maintenance Efficiency: A study on the Design and Analysis an Ergonomic Helicopter Maintenance Platform with Design Thinking. International Journal of Aviation Science and Technology, Advanced Online Publication, 21-34. https://izlik.org/JA95YX63WG

AMA

1.Şahin B, Karataş M. Aviation Maintenance Efficiency: A study on the Design and Analysis an Ergonomic Helicopter Maintenance Platform with Design Thinking. IJAST. 2025;(Advanced Online Publication):21-34. https://izlik.org/JA95YX63WG

Chicago

Şahin, Burhan, and Merve Karataş. 2025. “Aviation Maintenance Efficiency: A Study on the Design and Analysis an Ergonomic Helicopter Maintenance Platform With Design Thinking”. International Journal of Aviation Science and Technology, no. Advanced Online Publication: 21-34. https://izlik.org/JA95YX63WG.

EndNote

Şahin B, Karataş M (December 1, 2025) Aviation Maintenance Efficiency: A study on the Design and Analysis an Ergonomic Helicopter Maintenance Platform with Design Thinking. International Journal of Aviation Science and Technology Advanced Online Publication 21–34.

IEEE

[1]B. Şahin and M. Karataş, “Aviation Maintenance Efficiency: A study on the Design and Analysis an Ergonomic Helicopter Maintenance Platform with Design Thinking”, IJAST, no. Advanced Online Publication, pp. 21–34, Dec. 2025, [Online]. Available: https://izlik.org/JA95YX63WG

ISNAD

Şahin, Burhan - Karataş, Merve. “Aviation Maintenance Efficiency: A Study on the Design and Analysis an Ergonomic Helicopter Maintenance Platform With Design Thinking”. International Journal of Aviation Science and Technology. Advanced Online Publication (December 1, 2025): 21-34. https://izlik.org/JA95YX63WG.

JAMA

1.Şahin B, Karataş M. Aviation Maintenance Efficiency: A study on the Design and Analysis an Ergonomic Helicopter Maintenance Platform with Design Thinking. IJAST. 2025;:21–34.

MLA

Şahin, Burhan, and Merve Karataş. “Aviation Maintenance Efficiency: A Study on the Design and Analysis an Ergonomic Helicopter Maintenance Platform With Design Thinking”. International Journal of Aviation Science and Technology, no. Advanced Online Publication, Dec. 2025, pp. 21-34, https://izlik.org/JA95YX63WG.

Vancouver

1.Burhan Şahin, Merve Karataş. Aviation Maintenance Efficiency: A study on the Design and Analysis an Ergonomic Helicopter Maintenance Platform with Design Thinking. IJAST [Internet]. 2025 Dec. 1;(Advanced Online Publication):21-34. Available from: https://izlik.org/JA95YX63WG