Research Article
BibTex RIS Cite

Surface Activation of Polyamide 6 Nanocomposites by Atmospheric Plasma: Wettability and Chemical Changes for Type IV Pressure Vessel Liners

Year 2025, Volume: 9 Issue: 1st Future of Vehicles Conf., 41 - 46, 17.12.2025
https://doi.org/10.30939/ijastech..1753231

Abstract

This study explores how atmospheric-pressure plasma treatments can modify the surface properties of polyamide 6 (PA6) and its nanocomposites reinforced with organomodified montmorillonite (OMMT), materials developed as potential liners for Type IV composite overwrapped pressure vessels (COPVs) designed for hydrogen storage. Four material compositions were examined: neat PA6 and composites containing 1, 2.5, 5, and 10 wt.% OMMT. Two different plasma systems—a piezoelectric plasma brush and a rotary plasma source—were used to activate the surfaces, and their effects were evaluated using water contact angle (WCA) measurements and Fourier transform infrared spectroscopy (FTIR). Both plasma treatments effectively increased the wettability of the tested materials, but the rotary plasma consistently produced the lowest WCA values across all compositions, reaching as low as 21° for neat PA6. These findings suggest that the rotary plasma’s higher power and dynamic exposure enhance the formation of polar functional groups and may increase micro-scale roughness, leading to improved surface activation. FTIR results confirmed the appearance and growth of oxidized functional groups, particularly carbonyl and hydroxyl species, which are linked to the increased surface polarity and hydrophilicity. Time-dependent contact angle tests revealed that the effects of plasma treatment were not permanent. Over several hours, the contact angles gradually increased, returning close to untreated values.

Project Number

RRF-2.3.1-21-2022-00009

References

  • [1] Kis DI, Bata A, Takács J, Kókai E. Mechanical properties of clay-reinforced polyamide 6 nanocomposite liner materials of Type IV hydrogen storage vessels. Nanomaterials. 2024;14(13):1385. https://doi.org/10.3390/nano14171385
  • [2] Kis DI, Bata A, Kókai E. Comparative analysis of mechanical and barrier properties of PA6/OMMT nanocomposites for hy-drogen storage. Nanomaterials. 2024;15(6):1101. https://doi.org/10.3390/nano15061101
  • [3] Kis DI, Kókai E. A review on the factors of liner collapse in Type IV hydrogen storage vessels. Int J Hydrogen Energy. In press 2024. https://doi.org/10.1016/j.ijhydene.2023.09.316
  • [4] Karoly Z, László K, Nagy P, Földi P. Improvement of adhesion properties of polyamide 6 and polyoxymethylene-copolymer by atmospheric cold plasma treatment. Polymers. 2018;10(12):1380. https://doi.org/10.3390/polym10121380
  • [5] Primc G. Surface modification of polyamides by gaseous plas-ma – Review and scientific challenges. Polymers. 2020;12(12):3020. https://doi.org/10.3390/polym12123020
  • [6] Mandolfino C, Lertora E, Gambaro C. Influence of cold plasma treatment parameters on the mechanical properties of polyamide homogeneous bonded joints. Surf Coat Technol. 2017;313:222–229. https://doi.org/10.1016/j.surfcoat.2017.01.025
  • [7] Varga E, Palásti F, Bata A, Kovács PI. Comparative study of plasma, laser, and flame-induced activation of HDPE liner sur-faces of Type IV hydrogen vessels. J Adhes. 2024;101(7):909–929. https://doi.org/10.1080/00218464.2024.2406813
  • [8] Noeske M, Degenhardt J, Strudthoff S, Lommatzsch U. Plasma jet treatment of five polymers at atmospheric pressure: Surface modifications and the relevance for adhesion. Int J Adhes Adhes. 2004;24(2):171–177. https://doi.org/10.1016/j.ijadhadh.2003.09.006
  • [9] Bahrami M, Lavayen-Farfan D, Martínez MA, Abenojar J. Experimental and numerical studies of polyamide 11 and 12 sur-faces modified by atmospheric pressure plasma treatment. Surf Interfaces. 2022;32:102154. https://doi.org/10.1016/j.surfin.2022.102154
  • [10] Gao Z, Peng S, Sun J, Yao L, Qiu Y. Surface modification of a polyamide 6 film by He/CF₄ plasma using atmospheric pressure plasma jet. Appl Surf Sci. 2009;256(5):1496–1501. https://doi.org/10.1016/j.apsusc.2009.09.004
  • [11] Mandolfino C, Lertora E, Gambaro C. Influence of cold plasma treatment parameters on the mechanical properties of polyamide homogeneous bonded joints. Surf Coat Technol. 2017;313:222–229. https://doi.org/10.1016/j.surfcoat.2017.01.025
  • [12] Hnilica J, Kudrle V, Tichý M. Rapid surface treatment of poly-amide 12 by microwave plasma jet. Appl Surf Sci. 2014;288:251–257. https://doi.org/10.1016/j.apsusc.2013.10.102
  • [13] Schäfer J, Hofmann T, Holtmannspötter J, Frauenhofer M, von Czarnecki J, Gudladt HJ. Atmospheric-pressure plasma treat-ment of polyamide 6 composites for bonding with polyurethane. J Adhes Sci Technol. 2015;29(17):1807–1819. https://doi.org/10.1080/01694243.2015.1037380
  • [14] Avcı R, Çakıcı UG, Çetinkaya B, Öktem MF. Effect of atmos-pheric plasma treatment and wet blast on adhesion characteristics of carbon fiber reinforced LM-PAEK thermoplastic composites. Compos Part B Eng. 2024;278:111394. https://doi.org/10.1016/j.compositesb.2024.111394
  • [15] Kandemir MB, Tavşanoğlu T, Seydibeyoğlu MÖ. Investigation of the effect of surface roughness and plasma treatment on adhe-sively bonded aluminium-polyamide hybrid joints. Int J Adhes Adhes. 2025;139:103964. https://doi.org/10.1016/j.ijadhadh.2025.103964
  • [16] Gao Z, Peng S, Sun J, Qiu Y. Influence of processing parame-ters on atmospheric pressure plasma etching of polyamide 6 films. Appl Surf Sci. 2009;255(17):7683–7688. https://doi.org/10.1016/j.apsusc.2009.03.050
  • [17] Lai J, Chen W, Chen X, Chen L. Study on hydrophilicity of polymer surfaces improved by plasma treatment. Appl Surf Sci. 2006;252(10):3375–3379. https://doi.org/10.1016/j.apsusc.2005.05.027
  • [18] Tušek L, Vesel A, Mozetič M, Kovač J. Surface characterization of NH₃ plasma treated polyamide 6 foils. Colloids Surf A Physi-cochem Eng Asp. 2001;195(1–3):81–95. https://doi.org/10.1016/S0927-7757(01)00711-7
  • [19] Bahrami M, Abenojar J, Martínez MA. Comparative characteri-zation of hot-pressed polyamide 11 and 12: Mechanical, thermal, and durability properties. Polymers. 2021;13(20):3553. https://doi.org/10.3390/polym13203553
  • [20] Bahrami M, Lavayen-Farfan D, Martínez MA. Experimental and numerical studies of polyamide 11 and 12 surfaces modified by atmospheric pressure plasma treatment. Surf Interfaces. 2022;32:102154. https://doi.org/10.1016/j.surfin.2022.102154
  • [21] Andrzejewski J, Krawczak A, Wesoły K, Szostak M. Rotational molding of biocomposites with buckwheat husk filler: Struc-ture–property correlation for polyethylene (PE) and poly(lactic acid) (PLA) matrices. Compos Part B Eng. 2020;202:108410. https://doi.org/10.1016/j.compositesb.2020.108410
  • [22] Adame D, Beall G. Direct measurement of the constrained pol-ymer region in polyamide/clay nanocomposites and its implica-tions for gas diffusion. Appl Clay Sci. 2009;42(3–4):545–552. https://doi.org/10.1016/j.clay.2008.03.005
  • [23] Wolf C, Angellier-Coussy H, Gontard N, Doghieri F, Guillard V. How the shape of fillers affects the barrier properties of pol-ymer/non-porous particle nanocomposites: A review. J Membr Sci. 2018;556:393–418. https://doi.org/10.1016/j.memsci.2018.03.085
  • [24] Pramoda KP, Liu T. Effect of moisture on the dynamic mechani-cal relaxation of polyamide-6/clay nanocomposites. J Polym Sci B Polym Phys. 2004;42(11):1823–1830. https://doi.org/10.1002/polb.20061
  • [25] Caban R, Gnatowski A. Structural and thermal examinations of polyamide modified with fly ash from biomass combustion. Ma-terials. 2023;16(15):5277. https://doi.org/10.3390/ma16155277
There are 25 citations in total.

Details

Primary Language English
Subjects Automotive Engineering (Other)
Journal Section Research Article
Authors

Dávid István Kis This is me 0000-0001-8265-956X

Eszter Kókai 0009-0002-3043-9914

Project Number RRF-2.3.1-21-2022-00009
Submission Date July 29, 2025
Acceptance Date October 29, 2025
Early Pub Date November 19, 2025
Publication Date December 17, 2025
Published in Issue Year 2025 Volume: 9 Issue: 1st Future of Vehicles Conf.

Cite

Vancouver Kis DI, Kókai E. Surface Activation of Polyamide 6 Nanocomposites by Atmospheric Plasma: Wettability and Chemical Changes for Type IV Pressure Vessel Liners. IJASTECH. 2025;9(1st Future of Vehicles Conf.):41-6.


International Journal of Automotive Science and Technology (IJASTECH) is published by Society of Automotive Engineers Turkey

by.png