Investigation of deep drawing of square cups using high-strength DP600 and DP800 sheets
Year 2021,
Volume: 5 Issue: 4, 378 - 385, 31.12.2021
Nuri Şen
,
İsa Çolakoğlu
,
Vedat Taşdemir
Abstract
This study investigated the deep drawing of square cups using high-strength du-al phase DP600 and DP800 sheets via both experimental and finite element meth-ods. The limiting drawing ratio (LDR) and wall thickness distribution were exam-ined. The initial thickness of the materials used in the study was equal to 1-mm. The experiments were carried out at room temperature using both Teflon film and graphite spray lubricants at the same time. In terms of LDR, both experimental and numerical results corresponded with each other. A ratio of 1.97 LDR was reached for the DP600 steel and 1.92 LDR for the DP800. Given that the thick-ness distribution between the experimental and numerical results, an accord of over 90% was noticed. For the DP600 steel, the lowest experimental thickness value was 0.864 mm and the lowest numerical value was 0.87 mm. For the DP800 steel, the lowest experimental thickness value was measured to be 0.89 mm while the lowest numerical value was found to be 0.88 mm. In the conclusion, the pre-sent paper proves that the experimental results in the deep drawing of square cups can be achieved with very satisfying results by using numerical methods.
Supporting Institution
Düzce Üniversitesi
Project Number
2018.06.05.725
Thanks
We gratefully thank Mert AYGEN and Ali Baran METE, who works in the NETFORM engineering firm, for their help in li-censing the software of Simufact Forming V16.
References
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Year 2021,
Volume: 5 Issue: 4, 378 - 385, 31.12.2021
Nuri Şen
,
İsa Çolakoğlu
,
Vedat Taşdemir
Project Number
2018.06.05.725
References
- 1. Özek C, Taşdemir V (2018) Experimental and Numerical Investigation of the Effect of Temperature on Deep Drawing of Aluminum Alloy. J Polytech 0900:193–199. https://doi.org/10.2339/politeknik.392126
- 2. Özek C, Taşdemir V (2017) Experimental investigation of the effects of blank holder force and die surface angle on the warm deep drawing of AA5754-O alloy. J Fac Eng Archit Gazi Univ 32:193–201. https://doi.org/10.17341/gazimmfd.300608
- 3. Ethiraj N, Senthilkumar VS (2010) Experimental investigation on warm deep drawing of stainless steel AISI 304. Appl Mech Mater 26–28:436–442. https://doi.org/10.4028/www.scientific.net/AMM.26-28.436
- 4. Jayahari L, Sasidhar P V., Reddy PP, et al (2014) Formability studies of ASS 304 and evaluation of friction for Al in deep drawing setup at elevated temperatures using LS-DYNA. J King Saud Univ - Eng Sci 26:21–31. https://doi.org/10.1016/j.jksues.2012.12.006
- 5. Kotkunde N, Deole AD, Gupta AK, et al (2014) Failure and formability studies in warm deep drawing of Ti-6Al-4V alloy. Mater Des 60:540–547. https://doi.org/10.1016/j.matdes.2014.04.040
- 6. Sen N, Kurgan N (2016) Improving deep drawability of HC300LA sheet metal by warm forming. Int J Adv Manuf Technol 82:985–995. https://doi.org/10.1007/s00170-015-7400-z
- 7. Lee MS, Kim SJ, Seo HY, Kang CG (2019) Investigation of formability and fiber orientation in the square deep drawing process with steel/CFRP hybrid composite. Int J Precis Eng Manuf 20:2019–2031. https://doi.org/10.1007/s12541-019-00211-z
- 8. Madi M, Júnior MV, Filho RAC, Marcondes PVP (2018) An analysis of the forming speed variation with relation to deep drawing depth of steel DP 600 sheets. Int J Adv Manuf Technol 99:2417–2424. https://doi.org/10.1007/s00170-018-2635-0
- 9. Çavuşoğlu O, Gürün H (2014) Investıgatıon of the effects of deformatıon speed on the mechanıcal propertıes and deep drawıng process of DP600 and DP780 sheet metal. J Fac Eng Archit Gazi Univ Vol 29:777–784. https://doi.org/10.17341/gummfd.76140
- 10. Kong Z, Zhang J, Li H, Kong N (2018) Deep drawing and bulging forming limit of dual-phase steel under different mechanical properties. Int J Adv Manuf Technol 97:2111–2124. https://doi.org/10.1007/s00170-018-1980-3
- 11. Bouaziz O, Zurob H, Huang M (2013) Driving force and logic of development of advanced high strength steels for automotive applications. Steel Res Int 84:937–947. https://doi.org/10.1002/srin.201200288
- 12. Fallahiarezoodar A, Mao T, Altan T (2014) Using limiting draw ratio to evaluate material drawability, Part I Concepts and testing parameters. Stamp J 12–13
- 13. Özek C, Ünal E (2012) The effect of die / blank holder angles on limit drawing ratio and wall thickness in deep drawing of square cups. J Fac Eng Archit Gazi Univ 27:615–622
- 14. Pepelnjak T, Kayhan E, Kaftanoglu B (2019) Analysis of non-isothermal warm deep drawing of dual-phase DP600 steel. Int J Mater Form 12:223–240. https://doi.org/10.1007/s12289-018-1400-0
- 15. Wu-rong W, Chang-wei H, Zhong-hua Z, Xi-cheng W (2011) The limit drawing ratio and formability prediction of advanced high strength dual-phase steels. Mater Des 32:3320–3327. https://doi.org/10.1016/j.matdes.2011.02.021
- 16. Olguner S, Tolga Bozdana A (2017) Influence of press ram pulsation on deep drawability of dual phase steel sheet. Acta Phys Pol A 132:742–745. https://doi.org/10.12693/APhysPolA.132.742
- 17. Özek C, Ünal E (2011) Optimization and modeling of angular deep drawing process for square cups. Mater Manuf Process 26:1117–1125. https://doi.org/10.1080/10426914.2010.532526
- 18. Amaral RL, Santos AD, Miranda SS (2019) Limiting Drawing Ratio and Formability Behaviour of Dual Phase Steels—Experimental Analysis and Finite Element Modelling. Mater Des Appl II 98:469–486. https://doi.org/10.1007/978-3-030-02257-0_32
- 19. Carlsson B, Larsson J, Tony Nilsson (2005) Dual phase steels for auto body: Desıgn, formıng and weldıng aspects. SSAB Tunnplåt AB, Borlänge, Sweden
- 20. Pepelnjak T, Kaftanoglu B (2016) Finite element analysis of non-isothermal warm deep drawing of dual phase steel. In: MATEC Web of Conferences 2016. pp 1–8
- 21. Savaş V, Seçgin Ö (2010) An experimental investigation of forming load and side-wall thickness obtained by a new deep drawing die. Int J Mater Form 3:209–213. https://doi.org/10.1007/s12289-009-0672-9
- 22. Zein H, El Sherbiny M, Abd-Rabou M, El shazly M (2014) Thinning and spring back prediction of sheet metal in the deep drawing process. Mater Des 53:797–808. https://doi.org/10.1016/j.matdes.2013.07.078
- 23. Padmanabhan R, Baptista AJ, Oliveira MC, Menezes LF (2007) Effect of anisotropy on the deep-drawing of mild steel and dual-phase steel tailor-welded blanks. J Mater Process Technol 184:288–293. https://doi.org/10.1016/j.jmatprotec.2006.11.051