Research Article
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Year 2024, Volume: 8 Issue: 1, 125 - 131, 31.03.2024
https://doi.org/10.30939/ijastech..1398109

Abstract

References

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  • [2] Fico D, Rizzo D, Casciaro R, Corcione CE. A Review of Polymer-Based Materials for Fused Filament Fabrication (FFF): Focus on Sustainability and Recycled Materials. Polymers (Basel) 2022;14:1–35. https://doi.org/10.3390/polym14030465.
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  • [4] Mondschein RJ, Kanitkar A, Williams CB, Verbridge SS, Long TE. Polymer structure-property requirements for stereolithographic 3D printing of soft tissue engineering scaffolds. Biomaterials 2017;140:170–88. https://doi.org/10.1016/j.biomaterials.2017.06.005.
  • [5] Ma M, Wei X, Shu X, Zhang H. Producing solder droplets using piezoelectric membrane-piston-based jetting technology. J Mater Process Technol 2019;263:233–40. https://doi.org/10.1016/j.jmatprotec.2018.08.029.
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  • [10] Fasel U, Keidel D, Baumann L, Cavolina G, Eichenhofer M, Ermanni P. Composite additive manufacturing of morphing aerospace structures. Manuf Lett 2020;23:85–8. https://doi.org/10.1016/j.mfglet.2019.12.004.
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  • [17] Jin D, Meyer TK, Chen S, Ampadu Boateng K, Pearce JM, You Z. Evaluation of lab performance of stamp sand and acrylonitrile styrene acrylate waste composites without asphalt as road surface materials. Constr Build Mater 2022;338:127569. https://doi.org/10.1016/J.CONBUILDMAT.2022.127569.
  • [18] Rahmatabadi D, Ghasemi I, Baniassadi M, Abrinia K, Baghani M. 3D printing of PLA-TPU with different component ratios: Fracture toughness, mechanical properties, and morphology. J Mater Res Technol 2022;21:3970–81. https://doi.org/10.1016/j.jmrt.2022.11.024.
  • [19] Tunay M, Bodur MF. Bending Behavior of 3D Printed Polymeric Sandwich Structures with Various Types of Core Topologies. Int J Automot Sci Technol 2023;7:285–94. https://doi.org/10.30939/ijastech..1360280.
  • [20] Martínez FJ, Canales M, Bielsa JM, Jiménez MA. Relationship between wear rate and mechanical fatigue in sliding TPU-metal contacts. Wear 2010;268:388–98. https://doi.org/10.1016/j.wear.2009.08.026.
  • [21] Lachhab A, Robin E, Le Cam JB, Mortier F, Tirel Y, Canevet F. Energy stored during deformation of crystallizing TPU foams. Strain 2018;54:1–11. https://doi.org/10.1111/str.12271.
  • [22] Zhou Y, Stewart R. Highly flexible, durable, UV resistant, and electrically conductive graphene based TPU/textile composite sensor. Polym Adv Technol 2022;33:4250–64. https://doi.org/10.1002/pat.5856.
  • [23] Lou Z, Wang L, Jiang K, Wei Z, Shen G. Reviews of wearable healthcare systems: Materials, devices and system integration. Mater Sci Eng R Reports 2020;140:100523. https://doi.org/10.1016/j.mser.2019.100523.
  • [24] Ates M, Karadag S, Eker AA, Eker B. Polyurethane foam materials and their industrial applications. Polym Int 2022;71:1157–63. https://doi.org/10.1002/pi.6441.
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  • [27] Parcheta P, Głowińska E, Datta J. Effect of bio-based components on the chemical structure, thermal stability and mechanical properties of green thermoplastic polyurethane elastomers. Eur Polym J 2020;123. https://doi.org/10.1016/j.eurpolymj.2019.109422.
  • [28] Nguyen TT, Kim J. 4D-Printing — Fused Deposition Modeling Printing and PolyJet Printing with Shape Memory Polymers Composite. Fibers Polym 2020;21:2364–72. https://doi.org/10.1007/s12221-020-9882-z.
  • [29] Jung YS, Lee S, Park J, Shin EJ. Synthesis of Novel Shape Memory Thermoplastic Polyurethanes (SMTPUs) from Bio-Based Materials for Application in 3D/4D Printing Filaments. Materials (Basel) 2023;16. https://doi.org/10.3390/ma16031072.
  • [30] Xiao J, Gao Y. The manufacture of 3D printing of medical grade TPU. Prog Addit Manuf 2017;2:117–23. https://doi.org/10.1007/s40964-017-0023-1.
  • [31] Wang F, Ji Y, Chen C, Zhang G, Chen Z. Tensile properties of 3D printed structures of polylactide with thermoplastic polyurethane. J Polym Res 2022;29. https://doi.org/10.1007/s10965-022-03172-6.
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  • [33] Liu H, Wang F, Wu W, Dong X, Sang L. 4D printing of mechanically robust PLA/TPU/Fe3O4 magneto-responsive shape memory polymers for smart structures. Compos Part B Eng 2023;248:110382. https://doi.org/10.1016/j.compositesb.2022.110382.
  • [34] Jing X, Mi HY, Huang HX, Turng LS. Shape memory thermoplastic polyurethane (TPU)/poly(ε-caprolactone) (PCL) blends as self-knotting sutures. J Mech Behav Biomed Mater 2016;64:94–103. https://doi.org/10.1016/j.jmbbm.2016.07.023.
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  • [36] Atiqah A, Jawaid M, Sapuan SM, Ishak MR, Ansari MNM, Ilyas RA. Physical and thermal properties of treated sugar palm/glass fibre reinforced thermoplastic polyurethane hybrid composites. J Mater Res Technol 2019;8:3726–32. https://doi.org/10.1016/j.jmrt.2019.06.032.
  • [37] Atiqah A, Jawaid M, Sapuan SM, Ishak MR. Dynamic mechanical properties of sugar palm/glass fiber reinforced thermoplastic polyurethane hybrid composites. Polym Compos 2019;40:1329–34. https://doi.org/10.1002/pc.24860.
  • [38] Mastura MT, Sapuan SM, Mansor MR, Nuraini AA. Materials selection of thermoplastic matrices for ‘green’ natural fibre composites for automotive anti-roll bar with particular emphasis on the environment. Int J Precis Eng Manuf - Green Technol 2018;5:111–9. https://doi.org/10.1007/s40684-018-0012-y.
  • [39] Wang J, Yang B, Lin X, Gao L, Liu T, Lu Y, et al. Research of TPU materials for 3D printing aiming at non-pneumatic tires by FDM method. Polymers (Basel) 2020;12:1–19. https://doi.org/10.3390/polym12112492.

Investigation of the wear and friction profile of TPU-based polymers at different infill ratios

Year 2024, Volume: 8 Issue: 1, 125 - 131, 31.03.2024
https://doi.org/10.30939/ijastech..1398109

Abstract

Additive manufacturing is a widely used method in industry and research areas. In particular, fused deposition modelling is the most prevalent technique used by many professional and nonprofessional users. Many polymers can be used with this system, including thermo polyurethanes (TPU). TPUs have excellent elastic properties and high endurance against corrosion, humidity, and oil, and they ex-hibit a great absorbance capability to noise and vibrations, biocompatibility, and chemical resistance. Thermoplastic polyurethane (TPU) is also preferred for use in 3D/4D printing applications due to its easy casting, injection, and extrusion capabilities and its shape memory features. In this study, flexible TPU and carbon-mixed TPU were used to produce specimens with fused deposition modelling tech-niques at different infill ratios with the same patterns. The effects of the infill ratio within the different and same materials were investigated in terms of wear and friction profiles. Additionally, thermal and worn surface images were taken using a digital microscope. The hardness and diameter value altera-tions were also investigated for different materials and infill ratios. As a result of the study, material al-teration is more effective than the infill ratios in all parameters.

References

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  • [2] Fico D, Rizzo D, Casciaro R, Corcione CE. A Review of Polymer-Based Materials for Fused Filament Fabrication (FFF): Focus on Sustainability and Recycled Materials. Polymers (Basel) 2022;14:1–35. https://doi.org/10.3390/polym14030465.
  • [3] Pereira RF, Bártolo PJ. Recent Advances in Additive Biomanufacturing. Compr Mater Process 2014;10:265–84. https://doi.org/10.1016/B978-0-08-096532-1.01009-8.
  • [4] Mondschein RJ, Kanitkar A, Williams CB, Verbridge SS, Long TE. Polymer structure-property requirements for stereolithographic 3D printing of soft tissue engineering scaffolds. Biomaterials 2017;140:170–88. https://doi.org/10.1016/j.biomaterials.2017.06.005.
  • [5] Ma M, Wei X, Shu X, Zhang H. Producing solder droplets using piezoelectric membrane-piston-based jetting technology. J Mater Process Technol 2019;263:233–40. https://doi.org/10.1016/j.jmatprotec.2018.08.029.
  • [6] Yildiz AS, Davut K, Koc B, Yilmaz O. Wire arc additive manufacturing of high-strength low alloy steels: study of process parameters and their influence on the bead geometry and mechanical characteristics. Int J Adv Manuf Technol 2020;108:3391–404. https://doi.org/10.1007/s00170-020-05482-9.
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  • [13] Huang B, Aslan E, Jiang Z, Daskalakis E, Jiao M, Aldalbahi A, et al. Engineered dual-scale poly (ε-caprolactone) scaffolds using 3D printing and rotational electrospinning for bone tissue regeneration. Addit Manuf 2020;36:101452. https://doi.org/10.1016/j.addma.2020.101452.
  • [14] Vyas C, Ates G, Aslan E, Hart J, Huang B, Bartolo P. Three-Dimensional Printing and Electrospinning Dual-Scale Polycaprolactone Scaffolds with Low-Density and Oriented Fibers to Promote Cell Alignment. 3D Print Addit Manuf 2020;7:105–13. https://doi.org/10.1089/3dp.2019.0091.
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  • [17] Jin D, Meyer TK, Chen S, Ampadu Boateng K, Pearce JM, You Z. Evaluation of lab performance of stamp sand and acrylonitrile styrene acrylate waste composites without asphalt as road surface materials. Constr Build Mater 2022;338:127569. https://doi.org/10.1016/J.CONBUILDMAT.2022.127569.
  • [18] Rahmatabadi D, Ghasemi I, Baniassadi M, Abrinia K, Baghani M. 3D printing of PLA-TPU with different component ratios: Fracture toughness, mechanical properties, and morphology. J Mater Res Technol 2022;21:3970–81. https://doi.org/10.1016/j.jmrt.2022.11.024.
  • [19] Tunay M, Bodur MF. Bending Behavior of 3D Printed Polymeric Sandwich Structures with Various Types of Core Topologies. Int J Automot Sci Technol 2023;7:285–94. https://doi.org/10.30939/ijastech..1360280.
  • [20] Martínez FJ, Canales M, Bielsa JM, Jiménez MA. Relationship between wear rate and mechanical fatigue in sliding TPU-metal contacts. Wear 2010;268:388–98. https://doi.org/10.1016/j.wear.2009.08.026.
  • [21] Lachhab A, Robin E, Le Cam JB, Mortier F, Tirel Y, Canevet F. Energy stored during deformation of crystallizing TPU foams. Strain 2018;54:1–11. https://doi.org/10.1111/str.12271.
  • [22] Zhou Y, Stewart R. Highly flexible, durable, UV resistant, and electrically conductive graphene based TPU/textile composite sensor. Polym Adv Technol 2022;33:4250–64. https://doi.org/10.1002/pat.5856.
  • [23] Lou Z, Wang L, Jiang K, Wei Z, Shen G. Reviews of wearable healthcare systems: Materials, devices and system integration. Mater Sci Eng R Reports 2020;140:100523. https://doi.org/10.1016/j.mser.2019.100523.
  • [24] Ates M, Karadag S, Eker AA, Eker B. Polyurethane foam materials and their industrial applications. Polym Int 2022;71:1157–63. https://doi.org/10.1002/pi.6441.
  • [25] Takeuchi S, Ukai J, Nomura M, Oomori H. Development of thermoplastic polyurethane (TPU) powder slush material for interior parts. SAE Tech Pap 2002. https://doi.org/10.4271/2002-01-0312.
  • [26] Çakmakkaya M, Kunt M, Terzi O. Investigation of Polymer Matrix Composites in Automotive Consoles. Int J Automot Sci Technol 2019;3:51–6. https://doi.org/10.30939/ijastech..513332.
  • [27] Parcheta P, Głowińska E, Datta J. Effect of bio-based components on the chemical structure, thermal stability and mechanical properties of green thermoplastic polyurethane elastomers. Eur Polym J 2020;123. https://doi.org/10.1016/j.eurpolymj.2019.109422.
  • [28] Nguyen TT, Kim J. 4D-Printing — Fused Deposition Modeling Printing and PolyJet Printing with Shape Memory Polymers Composite. Fibers Polym 2020;21:2364–72. https://doi.org/10.1007/s12221-020-9882-z.
  • [29] Jung YS, Lee S, Park J, Shin EJ. Synthesis of Novel Shape Memory Thermoplastic Polyurethanes (SMTPUs) from Bio-Based Materials for Application in 3D/4D Printing Filaments. Materials (Basel) 2023;16. https://doi.org/10.3390/ma16031072.
  • [30] Xiao J, Gao Y. The manufacture of 3D printing of medical grade TPU. Prog Addit Manuf 2017;2:117–23. https://doi.org/10.1007/s40964-017-0023-1.
  • [31] Wang F, Ji Y, Chen C, Zhang G, Chen Z. Tensile properties of 3D printed structures of polylactide with thermoplastic polyurethane. J Polym Res 2022;29. https://doi.org/10.1007/s10965-022-03172-6.
  • [32] Spiegel CA, Hackner M, Bothe VP, Spatz JP, Blasco E. 4D Printing of Shape Memory Polymers: From Macro to Micro. Adv Funct Mater 2022;32. https://doi.org/10.1002/adfm.202110580.
  • [33] Liu H, Wang F, Wu W, Dong X, Sang L. 4D printing of mechanically robust PLA/TPU/Fe3O4 magneto-responsive shape memory polymers for smart structures. Compos Part B Eng 2023;248:110382. https://doi.org/10.1016/j.compositesb.2022.110382.
  • [34] Jing X, Mi HY, Huang HX, Turng LS. Shape memory thermoplastic polyurethane (TPU)/poly(ε-caprolactone) (PCL) blends as self-knotting sutures. J Mech Behav Biomed Mater 2016;64:94–103. https://doi.org/10.1016/j.jmbbm.2016.07.023.
  • [35] Jacobasch HJ, Grundke K, Schneider S, Simon F. The influence of additives on the adhesion behaviour of thermoplastic materials used in the automotive industry. Prog Org Coatings 1995;26:131–43. https://doi.org/10.1016/0300-9440(96)81582-7.
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  • [37] Atiqah A, Jawaid M, Sapuan SM, Ishak MR. Dynamic mechanical properties of sugar palm/glass fiber reinforced thermoplastic polyurethane hybrid composites. Polym Compos 2019;40:1329–34. https://doi.org/10.1002/pc.24860.
  • [38] Mastura MT, Sapuan SM, Mansor MR, Nuraini AA. Materials selection of thermoplastic matrices for ‘green’ natural fibre composites for automotive anti-roll bar with particular emphasis on the environment. Int J Precis Eng Manuf - Green Technol 2018;5:111–9. https://doi.org/10.1007/s40684-018-0012-y.
  • [39] Wang J, Yang B, Lin X, Gao L, Liu T, Lu Y, et al. Research of TPU materials for 3D printing aiming at non-pneumatic tires by FDM method. Polymers (Basel) 2020;12:1–19. https://doi.org/10.3390/polym12112492.
There are 39 citations in total.

Details

Primary Language English
Subjects Automotive Engineering Materials
Journal Section Articles
Authors

Enes Aslan 0000-0002-1849-2715

Gülşah Akıncıoğlu 0000-0002-4768-4935

Publication Date March 31, 2024
Submission Date November 30, 2023
Acceptance Date January 23, 2024
Published in Issue Year 2024 Volume: 8 Issue: 1

Cite

APA Aslan, E., & Akıncıoğlu, G. (2024). Investigation of the wear and friction profile of TPU-based polymers at different infill ratios. International Journal of Automotive Science And Technology, 8(1), 125-131. https://doi.org/10.30939/ijastech..1398109
AMA Aslan E, Akıncıoğlu G. Investigation of the wear and friction profile of TPU-based polymers at different infill ratios. IJASTECH. March 2024;8(1):125-131. doi:10.30939/ijastech.1398109
Chicago Aslan, Enes, and Gülşah Akıncıoğlu. “Investigation of the Wear and Friction Profile of TPU-Based Polymers at Different Infill Ratios”. International Journal of Automotive Science And Technology 8, no. 1 (March 2024): 125-31. https://doi.org/10.30939/ijastech. 1398109.
EndNote Aslan E, Akıncıoğlu G (March 1, 2024) Investigation of the wear and friction profile of TPU-based polymers at different infill ratios. International Journal of Automotive Science And Technology 8 1 125–131.
IEEE E. Aslan and G. Akıncıoğlu, “Investigation of the wear and friction profile of TPU-based polymers at different infill ratios”, IJASTECH, vol. 8, no. 1, pp. 125–131, 2024, doi: 10.30939/ijastech..1398109.
ISNAD Aslan, Enes - Akıncıoğlu, Gülşah. “Investigation of the Wear and Friction Profile of TPU-Based Polymers at Different Infill Ratios”. International Journal of Automotive Science And Technology 8/1 (March 2024), 125-131. https://doi.org/10.30939/ijastech. 1398109.
JAMA Aslan E, Akıncıoğlu G. Investigation of the wear and friction profile of TPU-based polymers at different infill ratios. IJASTECH. 2024;8:125–131.
MLA Aslan, Enes and Gülşah Akıncıoğlu. “Investigation of the Wear and Friction Profile of TPU-Based Polymers at Different Infill Ratios”. International Journal of Automotive Science And Technology, vol. 8, no. 1, 2024, pp. 125-31, doi:10.30939/ijastech. 1398109.
Vancouver Aslan E, Akıncıoğlu G. Investigation of the wear and friction profile of TPU-based polymers at different infill ratios. IJASTECH. 2024;8(1):125-31.


International Journal of Automotive Science and Technology (IJASTECH) is published by Society of Automotive Engineers Turkey

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