Öz
In this study, the decorative chromium coating process was applied to the gun body produced from Al7075 alloy, and the properties of the coating layer formed on the alloy surface were investigated in detail. The coating layer thicknesses formed as a result of zinc, copper, nickel and chrome plating and the change in the surface roughness as a result of the coating process were examined. The microstructure and surface morphology of coatings were investigated by means of a scanning electron microscope (SEM). Surface roughness of coated samples was determined by a contact profilometer (MarSurf 1 MAHR) at a high sensitivity setting. Obtained results show that the Zn, Cu, Ni and Cr coating layers on the Al7075 alloy surfaces was found to be mainly homogeneous. Coating thickness increased from 5 to 30 μm, while changing the coating type from Zn to Cr. As a result, decorative chrome coating was successfully applied to the Al7075 alloy using electrolytic coating method with lower cost and shorter time compared to the other coating methods.
Anahtar Kelimeler
Electrolytic Coating Decorative Chromium Coating Al7075 Coating Thickness Surface Roughness
Kaynakça
- Aimin Liang, Yuwen Li, Hongyu Liang, Liwei Ni, Junyan Zhang, A favorable chromium coating electrodeposited from Cr(III) electrolytereveals anti-wear performance similar to conventional hard chromium, Materials Letters 189 (2017) 221-224.
- Chakravarthy G.V., Maneesh Chandran, S.S. Bhattacharya, M.S. Ramachandra Rao, M. Kamaraj, A comparative study on wear behavior of TiN and diamond coated WC-Co substrates against hypereutectic Al–Si alloys, Applied Surface Science 261 (2012), 520-527.
- Fanyong Zhang, Mufu Yan, Jining He, Fuxing Yin, Microstructures and nano-mechanical properties of multilayercoatings prepared by plasma nitriding Cr-coated Al alloy, Vacuum 142 (2017) 106-113.
- Hasan KIR, Serkan APAY, Elektrolitik Yöntemle Sert Krom Kaplanan Yapı Çeliğinde Kaplama Parametrelerinin Taguchi Metodu ile Optimizasyonu, Gümüşhane Üniversitesi Fen Bilimleri Enstitüsü Dergisi, (2020) 10 (1): 7-14.
- J.R. Deepak, V.K. Bupesh Raja, Gobi Saravanan Kaliaraj, Mechanical and corrosion behavior of Cu, Cr, Ni and Zn electroplating on corten A588 steel for scope for betterment in ambient construction applications, Results in Physics 14 (2019) 102437.
- Jie Jiang, Jianjun Hu, Xian Yang, Ning Guo, Hongbin Xu, Hui Li, Yan Jin, Hongbing Yu, Microstructure and annealing behavior of Cr-coatings deposited by doubleglow plasma on AISI 5140 steel, Results in Physics, 15 (2019) 102674.
- Jun-Hua Wang, Mao-Hua Du, Fu-Zhu Han, JingYang, Effects of the ratio of anodic and cathodic currents on the characteristics of micro-arc oxidation ceramic coatings on Al alloys, Applied Surface Science, 292 (2014) 658-664.
- Qin-Ying Wang, Yashar Behnamian, Hong Luo, Xian-Zong Wang, Michael Leitch, Hong Zeng, Jing-Li Luoa, Anticorrosion performance of chromized coating prepared by pack cementation in simulated solution with H2S and CO2, Applied Surface Science, 419 (2017), 197-205.
- Tolga Dursun, Costas Soutis, Recent developments in advanced aircraft aluminum alloys, Materials and Design, 56 (2014) 862-874
Öz
Bu çalışmada, Al7075 alaşımından üretilen tabanca gövdesine uygulanan dekoratif kaplama aşamaları incelenerek alaşım yüzeyinde oluşturulan kaplama tabakasının özellikleri araştırılmıştır. Dekoratif krom kaplama aşamaları olan çinko, bakır, nikel ve krom kaplama sonucu oluşan kaplama tabakası kalınlıkları ve kaplama işlemi sonucu yüzey pürüzlülüğündeki değişimler incelenmiştir. Kaplamaların mikroyapısı ve yüzey morfolojisi taramalı elektron mikroskobu (SEM) ile incelenmiştir. Kaplanmış numunelerin yüzey pürüzlülüğü, yüksek hassasiyet modunda test cihazı MarSurf 1 MAHR ile belirlenmiştir. Elde edilen sonuçlar, Al7075 alaşım yüzeyleri üzerindeki Zn, Cu, Ni ve Cr kaplama tabakalarının homojen olduğunu göstermiştir. Kaplama türü çinko kaplamadan krom kaplamaya değişirken, kaplama kalınlığı ise 5 - 30 μm arasında artmıştır. Sonuç olarak, tabanca gövdesinde kullanılan Al7075 alaşım yüzeyine dekoratif krom kaplama tabakası, diğer kaplama yöntemlerine kıyasla çok daha kısa sürede ve çok daha düşük maliyetli olan elektrolitik kaplama yöntemi kullanılarak sentezlenmiştir.
Anahtar Kelimeler
Elektrolitik Kaplama Dekoratif Krom Kaplama Al7075 Kaplama Kalınlığı Yüzey Pürüzlülüğü
Teşekkür
Tabanca gövdesine uygulanan kaplama çalışmaları TİSAŞ Ar-Ge Merkezi bünyesinde bulunan elektrolitik kaplama ünitelerinde gerçekleştirilmiştir. Bu çalışmaya her türlü desteği veren TİSAŞ firmasına teşekkür ederiz.
Kaynakça
- Aimin Liang, Yuwen Li, Hongyu Liang, Liwei Ni, Junyan Zhang, A favorable chromium coating electrodeposited from Cr(III) electrolytereveals anti-wear performance similar to conventional hard chromium, Materials Letters 189 (2017) 221-224.
- Chakravarthy G.V., Maneesh Chandran, S.S. Bhattacharya, M.S. Ramachandra Rao, M. Kamaraj, A comparative study on wear behavior of TiN and diamond coated WC-Co substrates against hypereutectic Al–Si alloys, Applied Surface Science 261 (2012), 520-527.
- Fanyong Zhang, Mufu Yan, Jining He, Fuxing Yin, Microstructures and nano-mechanical properties of multilayercoatings prepared by plasma nitriding Cr-coated Al alloy, Vacuum 142 (2017) 106-113.
- Hasan KIR, Serkan APAY, Elektrolitik Yöntemle Sert Krom Kaplanan Yapı Çeliğinde Kaplama Parametrelerinin Taguchi Metodu ile Optimizasyonu, Gümüşhane Üniversitesi Fen Bilimleri Enstitüsü Dergisi, (2020) 10 (1): 7-14.
- J.R. Deepak, V.K. Bupesh Raja, Gobi Saravanan Kaliaraj, Mechanical and corrosion behavior of Cu, Cr, Ni and Zn electroplating on corten A588 steel for scope for betterment in ambient construction applications, Results in Physics 14 (2019) 102437.
- Jie Jiang, Jianjun Hu, Xian Yang, Ning Guo, Hongbin Xu, Hui Li, Yan Jin, Hongbing Yu, Microstructure and annealing behavior of Cr-coatings deposited by doubleglow plasma on AISI 5140 steel, Results in Physics, 15 (2019) 102674.
- Jun-Hua Wang, Mao-Hua Du, Fu-Zhu Han, JingYang, Effects of the ratio of anodic and cathodic currents on the characteristics of micro-arc oxidation ceramic coatings on Al alloys, Applied Surface Science, 292 (2014) 658-664.
- Qin-Ying Wang, Yashar Behnamian, Hong Luo, Xian-Zong Wang, Michael Leitch, Hong Zeng, Jing-Li Luoa, Anticorrosion performance of chromized coating prepared by pack cementation in simulated solution with H2S and CO2, Applied Surface Science, 419 (2017), 197-205.
- Tolga Dursun, Costas Soutis, Recent developments in advanced aircraft aluminum alloys, Materials and Design, 56 (2014) 862-874
Ayrıntılar
| Birincil Dil | Türkçe |
|---|---|
| Konular | Mühendislik |
| Bölüm | Makaleler |
| Yazarlar | |
| Yayımlanma Tarihi | 30 Haziran 2021 |
| Gönderilme Tarihi | 5 Ekim 2020 |
| Kabul Tarihi | 27 Nisan 2021 |
| Yayımlandığı Sayı | Yıl 2021 |