Year 2025,
Volume: 6 Issue: 1, 7 - 13, 30.06.2025
Mumin Tutar
,
Emre Berke Ay
,
Berat Madenci
References
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REFERENCES
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[1] Dasgupta, A., & Dutta, P. (2022). A comprehensive review on 3D printing technology: Current applications and challenges. Jordan Journal of Mechanical and Industrial Engineering, 16(4), 529–542.
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[2] Alzyod, H., & Ficzere, P. (2023). Thermal evaluation of material extrusion process parameters and their impact on warping deformation. Jordan Journal of Mechanical and Industrial Engineering, 17, 617–624. [CrossRef]
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[3] Kónya, G. (2024). Investigating the impact of productivity on surface roughness and dimensional accuracy
in FDM 3D printing. Periodica Polytechnica Transportation Engineering, 52(2), 128–133. [CrossRef]
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[4] Bochmann, L., Bayley, C., Helu, M., Transchel, R., Wegener, K., & Dornfeld, D. (2015). Understanding error
generation in fused deposition modeling. Surface Topography: Metrology and Properties, 3(1), Article 014002.
[CrossRef]
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[5] Bikas, H., Stavropoulos, P., & Chryssolouris, G. (2015). Additive manufacturing methods and modelling
approaches: A critical review. The International Journal of Advanced Manufacturing Technology, 83, 389–405.
[CrossRef]
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[6] Zhang, W., Lin, X., & Jiang, J. (2022). Dimensional accuracy of 3D printing navigation templates of chemical-
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[7] Dey, A., & Yodo, N. (2019). A systematic survey of FDM process parameter optimization and their influence
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[8] Alzyod, H., & Ficzere, P. (2023). Material-dependent effect of common printing parameters on residual
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[9] Medellín-Castillo, H. I., & Zaragoza-Siqueiros, J. (2019). Design and manufacturing strategies for fused
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[10] Borowski, A., Vogel, C., Behnisch, T., Geske, V., Gude, Μ., & Modler, N. (2021). Additive manufacturing-based in
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[11] Hackney, P., & Wooldridge, R. (2017). Characterisation of direct 3D sand printing process for the production
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enhancement of PA12 parts using numerical modeling and taguchi method. Heliyon, 9, Article e14445.
[CrossRef]
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[13] Alzyod, H., Borbas, L., & Ficzere, P. (2023). Rapid prediction and optimization of the impact of printing
parameters on the residual stress of FDM-ABS parts using L27 orthogonal array design and FEA. Materials
Today Proceeding, 93, 583–588. [CrossRef]
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[14] Alzyod, H., Ficzere, P., & Borbas, L. (2024). Optimizing ironing parameters in material extrusion (MEX)
technology: Enhancing efficiency and performance. discover Applied Science, 6, Article 578. [CrossRef]
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[15] Kingroon. Layer Height in 3D Printing: How to Balance Quality, Strength, and Speed. Available at:
https://kingroon.com/en-germany/blogs/3d-print-101/layer-height-in-3d-printing?srsltid=AfmBOoqZM5Inb_
9q-BrRXZW0Dmii_PLL-KX-qCvVQNg6IrpZ7ULbPGFn Accessed Mar 10, 2025.
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[16] Wevolver. Nozzle Diameter and Layer Height Explained. Available at: https://www.wevolver.com/article/3d-printer-nozzle-size Accessed Feb 28, 2025.
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[17] RAISE3D. 3D Printing Layer Height: Definition, Importance and Relationship with Nozzle Size. Available at:
https://www.raise3d.com/blog/3d-printing-layer-height (accessed on 28 February 2025).
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[18] Tutar, M. (2022). a comparative evaluation of the effects of manufacturing parameters on mechanical
properties of additively manufactured PA and CF-reinforced PA materials. Polymers, 15, Article 38. [CrossRef]
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[19] Alzyod, H., Kónya, G., & Ficzere, P. (2025). Integrating additive and subtractive manufacturing to optimize
surface quality of MEX parts. Results in Engineering, 25, Article 103713. [CrossRef]
-
[20] Elkaseer, A., Schneider, S., & Scholz, S. (2020). Experiment-based process modeling and optimization for high-quality and resource-efficient FFF 3D printing. Applied Science, 10, Article 2899. [CrossRef]
-
[21] Galantucci, L., Bodi, I., Kacani, J., & Lavecchia, F. (2015). Analysis of dimensional performance for a 3D open-
source printer based on fused deposition modeling technique. Procedia CIRP, 28, 82–87[CrossRef].
-
[22] Nugroho, W. T., Dong, Y., & Pramanik, A. (2022). Dimensional accuracy and surface finish of 3D printed
polyurethane (PU) dog-bone samples optimally manufactured by fused deposition Modelling (FDM). Rapid Prototyping Journal 28, 1779–1795. [CrossRef]
-
[23] Buj-Corral, I., Bagheri, A., & Sivatte-Adroer, M. (2021). Effect of printing parameters on dimensional error, surface roughness and porosity of FFF printed parts with grid structure. Polymers, 13, Article 1213. [CrossRef]
-
[24] Ahmadifar, M., Shirinbayan, M., & Benfriha, K. (2023). Investigation of the impact of the short fiber reinforcements on the thermal and mechanical properties of polymer-based composites manufactured by material extrusion. International Journal of Advanced Manufacturing Technology, 127, 3801–3817. [CrossRef]
Effect of parameters determining production time on the dimensional accuracy of additive manufacturing by material extrusion
Year 2025,
Volume: 6 Issue: 1, 7 - 13, 30.06.2025
Mumin Tutar
,
Emre Berke Ay
,
Berat Madenci
Abstract
Additive manufacturing via material extrusion has attracted significant attention due to its ability to produce complex geometries with low material consumption. However, in this method, the production time and the dimensional accuracy of the parts produced generally include parameters that have opposite effects on each other. In other words, parameter values that increase dimensional accuracy also increase production time. This study investigated how the most important parameters affecting production time, layer thickness and printing speed, affect dimensional accuracy. An experimental design was created using the Taguchi L9 orthogonal array and the dimensions of the cubes produced according to this design were measured using a CMM in the X, Y and Z directions and their dimensional accuracies were evaluated. In addition, contribution of the parameters on dimensional accuracy was evaluated with ANOVA.
Ethical Statement
The authors acknowledge the use of Scite for assistance in drafting parts of the introduction and ensuring language clarity.
Supporting Institution
M.F.K. Machine Milling Mold Ltd. Company
Thanks
We would like to thank M.F.K. Machine Milling Mold Ltd. Company for his financial and moral contributions to the experimental studies.
References
-
REFERENCES
-
[1] Dasgupta, A., & Dutta, P. (2022). A comprehensive review on 3D printing technology: Current applications and challenges. Jordan Journal of Mechanical and Industrial Engineering, 16(4), 529–542.
-
[2] Alzyod, H., & Ficzere, P. (2023). Thermal evaluation of material extrusion process parameters and their impact on warping deformation. Jordan Journal of Mechanical and Industrial Engineering, 17, 617–624. [CrossRef]
-
[3] Kónya, G. (2024). Investigating the impact of productivity on surface roughness and dimensional accuracy
in FDM 3D printing. Periodica Polytechnica Transportation Engineering, 52(2), 128–133. [CrossRef]
-
[4] Bochmann, L., Bayley, C., Helu, M., Transchel, R., Wegener, K., & Dornfeld, D. (2015). Understanding error
generation in fused deposition modeling. Surface Topography: Metrology and Properties, 3(1), Article 014002.
[CrossRef]
-
[5] Bikas, H., Stavropoulos, P., & Chryssolouris, G. (2015). Additive manufacturing methods and modelling
approaches: A critical review. The International Journal of Advanced Manufacturing Technology, 83, 389–405.
[CrossRef]
-
[6] Zhang, W., Lin, X., & Jiang, J. (2022). Dimensional accuracy of 3D printing navigation templates of chemical-
based sterilisation. Scientific Reports, 12, Article 1253. [CrossRef]
-
[7] Dey, A., & Yodo, N. (2019). A systematic survey of FDM process parameter optimization and their influence
on part characteristics. Journal of Manufacturing and Materials Processing, 3(3), Article 64. [CrossRef]
-
[8] Alzyod, H., & Ficzere, P. (2023). Material-dependent effect of common printing parameters on residual
stress and warpage deformation in 3D printing: A comprehensive finite element analysis study. Polymers,
15(13), Article 2893 2023. [CrossRef]
-
[9] Medellín-Castillo, H. I., & Zaragoza-Siqueiros, J. (2019). Design and manufacturing strategies for fused
deposition modelling in additive manufacturing: A review. Chinese Journal of Mechanical Engineering, 32,
Article 53. [CrossRef]
-
[10] Borowski, A., Vogel, C., Behnisch, T., Geske, V., Gude, Μ., & Modler, N. (2021). Additive manufacturing-based in
situ consolidation of continuous carbon fibre-reinforced polycarbonate. Materials, 14(9), Article 2450.
[CrossRef]
-
[11] Hackney, P., & Wooldridge, R. (2017). Characterisation of direct 3D sand printing process for the production
of sand cast mould tools. Rapid Prototyping Journal, 23(1), pp. 7–15. [CrossRef]
-
[12] Alzyod, H., & Ficzere, P. (2023). Optimizing fused filament fabrication process parameters for quality
enhancement of PA12 parts using numerical modeling and taguchi method. Heliyon, 9, Article e14445.
[CrossRef]
-
[13] Alzyod, H., Borbas, L., & Ficzere, P. (2023). Rapid prediction and optimization of the impact of printing
parameters on the residual stress of FDM-ABS parts using L27 orthogonal array design and FEA. Materials
Today Proceeding, 93, 583–588. [CrossRef]
-
[14] Alzyod, H., Ficzere, P., & Borbas, L. (2024). Optimizing ironing parameters in material extrusion (MEX)
technology: Enhancing efficiency and performance. discover Applied Science, 6, Article 578. [CrossRef]
-
[15] Kingroon. Layer Height in 3D Printing: How to Balance Quality, Strength, and Speed. Available at:
https://kingroon.com/en-germany/blogs/3d-print-101/layer-height-in-3d-printing?srsltid=AfmBOoqZM5Inb_
9q-BrRXZW0Dmii_PLL-KX-qCvVQNg6IrpZ7ULbPGFn Accessed Mar 10, 2025.
-
[16] Wevolver. Nozzle Diameter and Layer Height Explained. Available at: https://www.wevolver.com/article/3d-printer-nozzle-size Accessed Feb 28, 2025.
-
[17] RAISE3D. 3D Printing Layer Height: Definition, Importance and Relationship with Nozzle Size. Available at:
https://www.raise3d.com/blog/3d-printing-layer-height (accessed on 28 February 2025).
-
[18] Tutar, M. (2022). a comparative evaluation of the effects of manufacturing parameters on mechanical
properties of additively manufactured PA and CF-reinforced PA materials. Polymers, 15, Article 38. [CrossRef]
-
[19] Alzyod, H., Kónya, G., & Ficzere, P. (2025). Integrating additive and subtractive manufacturing to optimize
surface quality of MEX parts. Results in Engineering, 25, Article 103713. [CrossRef]
-
[20] Elkaseer, A., Schneider, S., & Scholz, S. (2020). Experiment-based process modeling and optimization for high-quality and resource-efficient FFF 3D printing. Applied Science, 10, Article 2899. [CrossRef]
-
[21] Galantucci, L., Bodi, I., Kacani, J., & Lavecchia, F. (2015). Analysis of dimensional performance for a 3D open-
source printer based on fused deposition modeling technique. Procedia CIRP, 28, 82–87[CrossRef].
-
[22] Nugroho, W. T., Dong, Y., & Pramanik, A. (2022). Dimensional accuracy and surface finish of 3D printed
polyurethane (PU) dog-bone samples optimally manufactured by fused deposition Modelling (FDM). Rapid Prototyping Journal 28, 1779–1795. [CrossRef]
-
[23] Buj-Corral, I., Bagheri, A., & Sivatte-Adroer, M. (2021). Effect of printing parameters on dimensional error, surface roughness and porosity of FFF printed parts with grid structure. Polymers, 13, Article 1213. [CrossRef]
-
[24] Ahmadifar, M., Shirinbayan, M., & Benfriha, K. (2023). Investigation of the impact of the short fiber reinforcements on the thermal and mechanical properties of polymer-based composites manufactured by material extrusion. International Journal of Advanced Manufacturing Technology, 127, 3801–3817. [CrossRef]