Research Article
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Year 2025, Volume: 6 Issue: 1, 7 - 13, 30.06.2025
https://doi.org/10.14744/ytu.jame.2025.00002

Abstract

References

  • REFERENCES
  • [1] Dasgupta, A., & Dutta, P. (2022). A comprehensive review on 3D printing technology: Current applications and challenges. Jordan Journal of Mechanical and Industrial Engineering, 16(4), 529–542.
  • [2] Alzyod, H., & Ficzere, P. (2023). Thermal evaluation of material extrusion process parameters and their impact on warping deformation. Jordan Journal of Mechanical and Industrial Engineering, 17, 617–624. [CrossRef]
  • [3] Kónya, G. (2024). Investigating the impact of productivity on surface roughness and dimensional accuracy in FDM 3D printing. Periodica Polytechnica Transportation Engineering, 52(2), 128–133. [CrossRef]
  • [4] Bochmann, L., Bayley, C., Helu, M., Transchel, R., Wegener, K., & Dornfeld, D. (2015). Understanding error generation in fused deposition modeling. Surface Topography: Metrology and Properties, 3(1), Article 014002. [CrossRef]
  • [5] Bikas, H., Stavropoulos, P., & Chryssolouris, G. (2015). Additive manufacturing methods and modelling approaches: A critical review. The International Journal of Advanced Manufacturing Technology, 83, 389–405. [CrossRef]
  • [6] Zhang, W., Lin, X., & Jiang, J. (2022). Dimensional accuracy of 3D printing navigation templates of chemical- based sterilisation. Scientific Reports, 12, Article 1253. [CrossRef]
  • [7] Dey, A., & Yodo, N. (2019). A systematic survey of FDM process parameter optimization and their influence on part characteristics. Journal of Manufacturing and Materials Processing, 3(3), Article 64. [CrossRef]
  • [8] Alzyod, H., & Ficzere, P. (2023). Material-dependent effect of common printing parameters on residual stress and warpage deformation in 3D printing: A comprehensive finite element analysis study. Polymers, 15(13), Article 2893 2023. [CrossRef]
  • [9] Medellín-Castillo, H. I., & Zaragoza-Siqueiros, J. (2019). Design and manufacturing strategies for fused deposition modelling in additive manufacturing: A review. Chinese Journal of Mechanical Engineering, 32, Article 53. [CrossRef]
  • [10] Borowski, A., Vogel, C., Behnisch, T., Geske, V., Gude, Μ., & Modler, N. (2021). Additive manufacturing-based in situ consolidation of continuous carbon fibre-reinforced polycarbonate. Materials, 14(9), Article 2450. [CrossRef]
  • [11] Hackney, P., & Wooldridge, R. (2017). Characterisation of direct 3D sand printing process for the production of sand cast mould tools. Rapid Prototyping Journal, 23(1), pp. 7–15. [CrossRef]
  • [12] Alzyod, H., & Ficzere, P. (2023). Optimizing fused filament fabrication process parameters for quality enhancement of PA12 parts using numerical modeling and taguchi method. Heliyon, 9, Article e14445. [CrossRef]
  • [13] Alzyod, H., Borbas, L., & Ficzere, P. (2023). Rapid prediction and optimization of the impact of printing parameters on the residual stress of FDM-ABS parts using L27 orthogonal array design and FEA. Materials Today Proceeding, 93, 583–588. [CrossRef]
  • [14] Alzyod, H., Ficzere, P., & Borbas, L. (2024). Optimizing ironing parameters in material extrusion (MEX) technology: Enhancing efficiency and performance. discover Applied Science, 6, Article 578. [CrossRef]
  • [15] Kingroon. Layer Height in 3D Printing: How to Balance Quality, Strength, and Speed. Available at: https://kingroon.com/en-germany/blogs/3d-print-101/layer-height-in-3d-printing?srsltid=AfmBOoqZM5Inb_ 9q-BrRXZW0Dmii_PLL-KX-qCvVQNg6IrpZ7ULbPGFn Accessed Mar 10, 2025.
  • [16] Wevolver. Nozzle Diameter and Layer Height Explained. Available at: https://www.wevolver.com/article/3d-printer-nozzle-size Accessed Feb 28, 2025.
  • [17] RAISE3D. 3D Printing Layer Height: Definition, Importance and Relationship with Nozzle Size. Available at: https://www.raise3d.com/blog/3d-printing-layer-height (accessed on 28 February 2025).
  • [18] Tutar, M. (2022). a comparative evaluation of the effects of manufacturing parameters on mechanical properties of additively manufactured PA and CF-reinforced PA materials. Polymers, 15, Article 38. [CrossRef]
  • [19] Alzyod, H., Kónya, G., & Ficzere, P. (2025). Integrating additive and subtractive manufacturing to optimize surface quality of MEX parts. Results in Engineering, 25, Article 103713. [CrossRef]
  • [20] Elkaseer, A., Schneider, S., & Scholz, S. (2020). Experiment-based process modeling and optimization for high-quality and resource-efficient FFF 3D printing. Applied Science, 10, Article 2899. [CrossRef]
  • [21] Galantucci, L., Bodi, I., Kacani, J., & Lavecchia, F. (2015). Analysis of dimensional performance for a 3D open- source printer based on fused deposition modeling technique. Procedia CIRP, 28, 82–87[CrossRef].
  • [22] Nugroho, W. T., Dong, Y., & Pramanik, A. (2022). Dimensional accuracy and surface finish of 3D printed polyurethane (PU) dog-bone samples optimally manufactured by fused deposition Modelling (FDM). Rapid Prototyping Journal 28, 1779–1795. [CrossRef]
  • [23] Buj-Corral, I., Bagheri, A., & Sivatte-Adroer, M. (2021). Effect of printing parameters on dimensional error, surface roughness and porosity of FFF printed parts with grid structure. Polymers, 13, Article 1213. [CrossRef]
  • [24] Ahmadifar, M., Shirinbayan, M., & Benfriha, K. (2023). Investigation of the impact of the short fiber reinforcements on the thermal and mechanical properties of polymer-based composites manufactured by material extrusion. International Journal of Advanced Manufacturing Technology, 127, 3801–3817. [CrossRef]

Effect of parameters determining production time on the dimensional accuracy of additive manufacturing by material extrusion

Year 2025, Volume: 6 Issue: 1, 7 - 13, 30.06.2025
https://doi.org/10.14744/ytu.jame.2025.00002

Abstract

Additive manufacturing via material extrusion has attracted significant attention due to its ability to produce complex geometries with low material consumption. However, in this method, the production time and the dimensional accuracy of the parts produced generally include parameters that have opposite effects on each other. In other words, parameter values that increase dimensional accuracy also increase production time. This study investigated how the most important parameters affecting production time, layer thickness and printing speed, affect dimensional accuracy. An experimental design was created using the Taguchi L9 orthogonal array and the dimensions of the cubes produced according to this design were measured using a CMM in the X, Y and Z directions and their dimensional accuracies were evaluated. In addition, contribution of the parameters on dimensional accuracy was evaluated with ANOVA.

Ethical Statement

The authors acknowledge the use of Scite for assistance in drafting parts of the introduction and ensuring language clarity.

Supporting Institution

M.F.K. Machine Milling Mold Ltd. Company

Thanks

We would like to thank M.F.K. Machine Milling Mold Ltd. Company for his financial and moral contributions to the experimental studies.

References

  • REFERENCES
  • [1] Dasgupta, A., & Dutta, P. (2022). A comprehensive review on 3D printing technology: Current applications and challenges. Jordan Journal of Mechanical and Industrial Engineering, 16(4), 529–542.
  • [2] Alzyod, H., & Ficzere, P. (2023). Thermal evaluation of material extrusion process parameters and their impact on warping deformation. Jordan Journal of Mechanical and Industrial Engineering, 17, 617–624. [CrossRef]
  • [3] Kónya, G. (2024). Investigating the impact of productivity on surface roughness and dimensional accuracy in FDM 3D printing. Periodica Polytechnica Transportation Engineering, 52(2), 128–133. [CrossRef]
  • [4] Bochmann, L., Bayley, C., Helu, M., Transchel, R., Wegener, K., & Dornfeld, D. (2015). Understanding error generation in fused deposition modeling. Surface Topography: Metrology and Properties, 3(1), Article 014002. [CrossRef]
  • [5] Bikas, H., Stavropoulos, P., & Chryssolouris, G. (2015). Additive manufacturing methods and modelling approaches: A critical review. The International Journal of Advanced Manufacturing Technology, 83, 389–405. [CrossRef]
  • [6] Zhang, W., Lin, X., & Jiang, J. (2022). Dimensional accuracy of 3D printing navigation templates of chemical- based sterilisation. Scientific Reports, 12, Article 1253. [CrossRef]
  • [7] Dey, A., & Yodo, N. (2019). A systematic survey of FDM process parameter optimization and their influence on part characteristics. Journal of Manufacturing and Materials Processing, 3(3), Article 64. [CrossRef]
  • [8] Alzyod, H., & Ficzere, P. (2023). Material-dependent effect of common printing parameters on residual stress and warpage deformation in 3D printing: A comprehensive finite element analysis study. Polymers, 15(13), Article 2893 2023. [CrossRef]
  • [9] Medellín-Castillo, H. I., & Zaragoza-Siqueiros, J. (2019). Design and manufacturing strategies for fused deposition modelling in additive manufacturing: A review. Chinese Journal of Mechanical Engineering, 32, Article 53. [CrossRef]
  • [10] Borowski, A., Vogel, C., Behnisch, T., Geske, V., Gude, Μ., & Modler, N. (2021). Additive manufacturing-based in situ consolidation of continuous carbon fibre-reinforced polycarbonate. Materials, 14(9), Article 2450. [CrossRef]
  • [11] Hackney, P., & Wooldridge, R. (2017). Characterisation of direct 3D sand printing process for the production of sand cast mould tools. Rapid Prototyping Journal, 23(1), pp. 7–15. [CrossRef]
  • [12] Alzyod, H., & Ficzere, P. (2023). Optimizing fused filament fabrication process parameters for quality enhancement of PA12 parts using numerical modeling and taguchi method. Heliyon, 9, Article e14445. [CrossRef]
  • [13] Alzyod, H., Borbas, L., & Ficzere, P. (2023). Rapid prediction and optimization of the impact of printing parameters on the residual stress of FDM-ABS parts using L27 orthogonal array design and FEA. Materials Today Proceeding, 93, 583–588. [CrossRef]
  • [14] Alzyod, H., Ficzere, P., & Borbas, L. (2024). Optimizing ironing parameters in material extrusion (MEX) technology: Enhancing efficiency and performance. discover Applied Science, 6, Article 578. [CrossRef]
  • [15] Kingroon. Layer Height in 3D Printing: How to Balance Quality, Strength, and Speed. Available at: https://kingroon.com/en-germany/blogs/3d-print-101/layer-height-in-3d-printing?srsltid=AfmBOoqZM5Inb_ 9q-BrRXZW0Dmii_PLL-KX-qCvVQNg6IrpZ7ULbPGFn Accessed Mar 10, 2025.
  • [16] Wevolver. Nozzle Diameter and Layer Height Explained. Available at: https://www.wevolver.com/article/3d-printer-nozzle-size Accessed Feb 28, 2025.
  • [17] RAISE3D. 3D Printing Layer Height: Definition, Importance and Relationship with Nozzle Size. Available at: https://www.raise3d.com/blog/3d-printing-layer-height (accessed on 28 February 2025).
  • [18] Tutar, M. (2022). a comparative evaluation of the effects of manufacturing parameters on mechanical properties of additively manufactured PA and CF-reinforced PA materials. Polymers, 15, Article 38. [CrossRef]
  • [19] Alzyod, H., Kónya, G., & Ficzere, P. (2025). Integrating additive and subtractive manufacturing to optimize surface quality of MEX parts. Results in Engineering, 25, Article 103713. [CrossRef]
  • [20] Elkaseer, A., Schneider, S., & Scholz, S. (2020). Experiment-based process modeling and optimization for high-quality and resource-efficient FFF 3D printing. Applied Science, 10, Article 2899. [CrossRef]
  • [21] Galantucci, L., Bodi, I., Kacani, J., & Lavecchia, F. (2015). Analysis of dimensional performance for a 3D open- source printer based on fused deposition modeling technique. Procedia CIRP, 28, 82–87[CrossRef].
  • [22] Nugroho, W. T., Dong, Y., & Pramanik, A. (2022). Dimensional accuracy and surface finish of 3D printed polyurethane (PU) dog-bone samples optimally manufactured by fused deposition Modelling (FDM). Rapid Prototyping Journal 28, 1779–1795. [CrossRef]
  • [23] Buj-Corral, I., Bagheri, A., & Sivatte-Adroer, M. (2021). Effect of printing parameters on dimensional error, surface roughness and porosity of FFF printed parts with grid structure. Polymers, 13, Article 1213. [CrossRef]
  • [24] Ahmadifar, M., Shirinbayan, M., & Benfriha, K. (2023). Investigation of the impact of the short fiber reinforcements on the thermal and mechanical properties of polymer-based composites manufactured by material extrusion. International Journal of Advanced Manufacturing Technology, 127, 3801–3817. [CrossRef]
There are 25 citations in total.

Details

Primary Language English
Subjects Optimization in Manufacturing
Journal Section Research Articles
Authors

Mumin Tutar 0000-0002-7286-3433

Emre Berke Ay 0009-0000-2612-7251

Berat Madenci 0000-0002-3458-832X

Publication Date June 30, 2025
Submission Date January 28, 2025
Acceptance Date March 4, 2025
Published in Issue Year 2025 Volume: 6 Issue: 1

Cite

APA Tutar, M., Ay, E. B., & Madenci, B. (2025). Effect of parameters determining production time on the dimensional accuracy of additive manufacturing by material extrusion. Journal of Advances in Manufacturing Engineering, 6(1), 7-13. https://doi.org/10.14744/ytu.jame.2025.00002
AMA Tutar M, Ay EB, Madenci B. Effect of parameters determining production time on the dimensional accuracy of additive manufacturing by material extrusion. J Adv Manuf Eng. June 2025;6(1):7-13. doi:10.14744/ytu.jame.2025.00002
Chicago Tutar, Mumin, Emre Berke Ay, and Berat Madenci. “Effect of Parameters Determining Production Time on the Dimensional Accuracy of Additive Manufacturing by Material Extrusion”. Journal of Advances in Manufacturing Engineering 6, no. 1 (June 2025): 7-13. https://doi.org/10.14744/ytu.jame.2025.00002.
EndNote Tutar M, Ay EB, Madenci B (June 1, 2025) Effect of parameters determining production time on the dimensional accuracy of additive manufacturing by material extrusion. Journal of Advances in Manufacturing Engineering 6 1 7–13.
IEEE M. Tutar, E. B. Ay, and B. Madenci, “Effect of parameters determining production time on the dimensional accuracy of additive manufacturing by material extrusion”, J Adv Manuf Eng, vol. 6, no. 1, pp. 7–13, 2025, doi: 10.14744/ytu.jame.2025.00002.
ISNAD Tutar, Mumin et al. “Effect of Parameters Determining Production Time on the Dimensional Accuracy of Additive Manufacturing by Material Extrusion”. Journal of Advances in Manufacturing Engineering 6/1 (June2025), 7-13. https://doi.org/10.14744/ytu.jame.2025.00002.
JAMA Tutar M, Ay EB, Madenci B. Effect of parameters determining production time on the dimensional accuracy of additive manufacturing by material extrusion. J Adv Manuf Eng. 2025;6:7–13.
MLA Tutar, Mumin et al. “Effect of Parameters Determining Production Time on the Dimensional Accuracy of Additive Manufacturing by Material Extrusion”. Journal of Advances in Manufacturing Engineering, vol. 6, no. 1, 2025, pp. 7-13, doi:10.14744/ytu.jame.2025.00002.
Vancouver Tutar M, Ay EB, Madenci B. Effect of parameters determining production time on the dimensional accuracy of additive manufacturing by material extrusion. J Adv Manuf Eng. 2025;6(1):7-13.