Research Article
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AISI 1040 ve AISI 4140 çeliklerinin ısıl işlemi: normalizasyon, küreselleştirme ve su verme-menevişleme işlemleri için mikroyapı-mekanik özellik ilişkisi

Year 2025, Volume: 5 Issue: 2, 556 - 567, 31.07.2025
https://doi.org/10.61112/jiens.1634515
https://izlik.org/JA62NG72TE

Abstract

The mechanical properties of steels are enhanced through heat treatment according to their intended applications. In this study, normalization, pearlite spheroidization, quenching, and tempering at various temperatures were performed on AISI 1040 and AISI 4140 steels, which are widely used industrially. The effects of these heat treatments on microstructure and mechanical properties were examined. The impact of varying tempering temperatures on mechanical properties such as hardness, tensile strength, yield strength, impact toughness (at -30 °C, 0 °C, and room temperature), and elongation was analyzed and correlated with the microstructures. Additionally, examinations were conducted on AISI 4140 steel to assess the effect of alloying elements on the efficacy of heat treatment. The results revealed that increasing the tempering temperature caused morphological changes in the martensitic structure, leading to a significant decrease in hardness and strength up to 500 °C, with a notable increase in ductility beyond this point. AISI 4140 steel exhibited more pronounced changes in mechanical properties after tempering compared to AISI 1040 steel, highlighting the role of alloying elements in enhancing heat treatment efficiency. Impact tests indicated that the minimum tempering temperatures required to achieve an impact energy above 27 J were 500 °C for AISI 1040 steel and 450 °C for AISI 4140 steel. The study identified the appropriate heat treatment conditions to achieve the expected properties for AISI 1040 and AISI 4140 steels based on their application areas.

References

  • Singh SS, Awale AS, Nahak B (2022) Assessment the surface characteristics of heat-treated AISI 1040 steel using magnetic nondestructive techniques. Russ J Nondestruct Test 58(5). https://doi.org/10.1134/S1061830922050072
  • Gurumurthy BM, Shivaprakash YM, Sharma S, Achutha Kini U, Mathur R (2020) Mechanical characterization of dual phase and austempered AISI 1040 normalized steel. Int J Mech Prod Eng Res Dev 10(2) 247-258.
  • Gurumurthy BM, Hindi J, Hegde A, Sharma S, Kini A (2022) Effect of machining parameters on tool life and surface roughness of AISI 1040 dual phase steel. Mater Res 25. https://doi.org/10.1590/1980-5373-MR-2021-0351
  • Sunanda A, Raju MVJ (2023) Experimental investigation on the effect of controlled heating and cooling processes in AISI 1040 steel. Suranaree J Sci Technol 30(1). https://doi.org/10.55766/sujst-2023-01-e01883
  • Ekşi S (2020) Effect of different heat treatments on mechanical properties of AISI steels. Sakarya Univ J Sci 24(3). https://doi.org/10.16984/saufenbilder.629371
  • Çalik A (2009) Effect of cooling rate on hardness and microstructure of AISI 1020, AISI 1040 and AISI 1060 steels. Int J Phys Sci 4(9).
  • Altan Özbek N, Saraç E (2021) Effects of tempering heat treatment temperatures on mechanical properties of carbon steels. Gazi J Eng Sci 7(1):17–25. https://doi.org/10.30855/gmbd.2021.01.03
  • Aytaç A, Işık MS, Çanakçı B, Özdemir T, Aztetin K, İpek H (2018) Investigation of microstructure and mechanical properties of heat treatment, carbon ratio and alloying elements in AISI 1008, 1040 and 4140 steels. J Def Sci 17(2).
  • Abumandil RSA, Ahmed AA (2019) Effect of some heat treatment processes on the mechanical properties of medium carbon steel. Am J Eng Res 8.
  • Priyadarshini S, Anand SK, Yadav O (2016) Effect of quenching medium on hardness of three grades of steel - AISI 1040, 1050 and 4340. Int J Res Appl Sci Eng Technol 4(1).
  • Prasad CT, Giribabu S, Umesh G (2018) Effect of cooling rate on hardness of AISI 1040 steel. IJESRT 7(2).
  • Yánez AL, Narváez EA, Salinas LF, Bonifaz EA (2020) Annealing and normalizing of AISI 1045 steel: a lamellae analysis. Int J Metall Met Phys 5:053.
  • Bhagyalaxmi SS, Kini V (2018) Effect of heat treatment and mechanical characterization of AISI 4140 steel. Int J Mech Prod Eng Res Dev 8(6):603-610.
  • Hafeez MA, Farooq A (2019) Effect of heat treatments on the mechanical and electrochemical corrosion behavior of 38CrSi and AISI 4140 steels. Metallogr Microstruct Anal 8:479–487. https://doi.org/10.1007/s13632-019-00556-x
  • Mohapatra JN, Babu TS, Dabbiru SK, et al (2021) Magnetic hysteresis loop as a tool for the evaluation of mechanical properties of hypoeutectoid pearlitic steels with spheroidization heat treatment. J Nondestruct Eval 40(73). https://doi.org/10.1007/s10921-021-00804-7
  • Harisha SR, Sharma S, Sadanand RV, Kini UA, Shetty R, Rao US (2023) Dependence of pre-treatment structure on spheroidization and turning characteristics of AISI 1040 steel. Cogent Eng 10(1). https://doi.org/10.1080/23311916.2023.2219095
  • Delannay L, Melchior MA, Signorelli JW, Remacle JF, Kuwabara T (2009) Influence of grain shape on the planar anisotropy of rolled steel sheets – evaluation of three models. Comput Mater Sci 45(3):739-743. https://doi.org/10.1016/j.commatsci.2008.06.013
  • Jorge JC, Souza LF, Rebello JM (2001) The effect of chromium on the microstructure/toughness relationship of C–Mn weld metal deposits. Mater Charact 47:195-205.
  • Gürol U, Çoban O, Coşar İC, Koçak M (2022) Effect of the notch location on the Charpy-V toughness results for robotic flux-cored arc welded multipass joints. Mater Test 64(9):1278-1289. https://doi.org/10.1515/mt-2022-0113
  • Sanusi KO, Akinlabi ET (2018) Experiment on effect of heat treatment on mechanical and microstructure properties of AISI steel. Mater Today Proc 5(9, Part 3):17996-18001. https://doi.org/10.1016/j.matpr.2018.06.132
  • Aakarsh G, Vamsi BS, Kavya S, Varma SV, Sudhakar I (2023) Influence of different cooling media on morphology, mechanical and corrosion of AISI 1040 grade steel. Mater Today Proc. https://doi.org/10.1016/j.matpr.2023.10.012
  • Gurumurthy BM, Gowrishankar MC, Sharma S, Kini A, Shettar M, Hiremath P (2020) Microstructure authentication on mechanical property of medium carbon low alloy duplex steels. J Mater Res Technol 9(3):5105-5111. https://doi.org/10.1016/j.jmrt.2020.03.027
  • Dieter GE, Bacon D (1976) Mechanical metallurgy (Vol. 3, pp. 43-53). New York: McGraw-hill.
  • Bhadeshia HKDH, Honeycombe RWK (2017) Tempering of martensite. In: Steels: Microstructure and properties, 4th edn. Butterworth-Heinemann, Oxford, pp. 237-270.
  • Li S, Zhu G, Kang Y (2016) Effect of substructure on mechanical properties and fracture behavior of lath martensite in 0.1C–1.1Si–1.7Mn steel. J Alloys Compd 675:104-115. https://doi.org/10.1016/j.jallcom.2016.03.100
  • Khani Sanij MH, Ghasemi Banadkouki SS, Mashreghi AR, Moshrefifar M (2012) The effect of single and double quenching and tempering heat treatments on the microstructure and mechanical properties of AISI 4140 steel. Mater Des 42:339–346. https://doi.org/10.1016/j.matdes.2012.06.017

Heat treatment of AISI 1040 and AISI 4140 steels: microstructure-mechanical property relationships for normalization, spheroidization and quenching-tempering

Year 2025, Volume: 5 Issue: 2, 556 - 567, 31.07.2025
https://doi.org/10.61112/jiens.1634515
https://izlik.org/JA62NG72TE

Abstract

The mechanical properties of steels are enhanced through heat treatment according to their intended applications. In this study, normalization, pearlite spheroidization, quenching, and tempering at various temperatures were performed on AISI 1040 and AISI 4140 steels, which are widely used industrially. The effects of these heat treatments on microstructure and mechanical properties were examined. The impact of varying tempering temperatures on mechanical properties such as hardness, tensile strength, yield strength, impact toughness (at -30 °C, 0 °C, and room temperature), and elongation was analyzed and correlated with the microstructures. Additionally, examinations were conducted on AISI 4140 steel to assess the effect of alloying elements on the efficacy of heat treatment. The results revealed that increasing the tempering temperature caused morphological changes in the martensitic structure, leading to a significant decrease in hardness and strength up to 500 °C, with a notable increase in ductility beyond this point. AISI 4140 steel exhibited more pronounced changes in mechanical properties after tempering compared to AISI 1040 steel, highlighting the role of alloying elements in enhancing heat treatment efficiency. Impact tests indicated that the minimum tempering temperatures required to achieve an impact energy above 27 J were 500 °C for AISI 1040 steel and 450 °C for AISI 4140 steel. The study identified the appropriate heat treatment conditions to achieve the expected properties for AISI 1040 and AISI 4140 steels based on their application areas.

References

  • Singh SS, Awale AS, Nahak B (2022) Assessment the surface characteristics of heat-treated AISI 1040 steel using magnetic nondestructive techniques. Russ J Nondestruct Test 58(5). https://doi.org/10.1134/S1061830922050072
  • Gurumurthy BM, Shivaprakash YM, Sharma S, Achutha Kini U, Mathur R (2020) Mechanical characterization of dual phase and austempered AISI 1040 normalized steel. Int J Mech Prod Eng Res Dev 10(2) 247-258.
  • Gurumurthy BM, Hindi J, Hegde A, Sharma S, Kini A (2022) Effect of machining parameters on tool life and surface roughness of AISI 1040 dual phase steel. Mater Res 25. https://doi.org/10.1590/1980-5373-MR-2021-0351
  • Sunanda A, Raju MVJ (2023) Experimental investigation on the effect of controlled heating and cooling processes in AISI 1040 steel. Suranaree J Sci Technol 30(1). https://doi.org/10.55766/sujst-2023-01-e01883
  • Ekşi S (2020) Effect of different heat treatments on mechanical properties of AISI steels. Sakarya Univ J Sci 24(3). https://doi.org/10.16984/saufenbilder.629371
  • Çalik A (2009) Effect of cooling rate on hardness and microstructure of AISI 1020, AISI 1040 and AISI 1060 steels. Int J Phys Sci 4(9).
  • Altan Özbek N, Saraç E (2021) Effects of tempering heat treatment temperatures on mechanical properties of carbon steels. Gazi J Eng Sci 7(1):17–25. https://doi.org/10.30855/gmbd.2021.01.03
  • Aytaç A, Işık MS, Çanakçı B, Özdemir T, Aztetin K, İpek H (2018) Investigation of microstructure and mechanical properties of heat treatment, carbon ratio and alloying elements in AISI 1008, 1040 and 4140 steels. J Def Sci 17(2).
  • Abumandil RSA, Ahmed AA (2019) Effect of some heat treatment processes on the mechanical properties of medium carbon steel. Am J Eng Res 8.
  • Priyadarshini S, Anand SK, Yadav O (2016) Effect of quenching medium on hardness of three grades of steel - AISI 1040, 1050 and 4340. Int J Res Appl Sci Eng Technol 4(1).
  • Prasad CT, Giribabu S, Umesh G (2018) Effect of cooling rate on hardness of AISI 1040 steel. IJESRT 7(2).
  • Yánez AL, Narváez EA, Salinas LF, Bonifaz EA (2020) Annealing and normalizing of AISI 1045 steel: a lamellae analysis. Int J Metall Met Phys 5:053.
  • Bhagyalaxmi SS, Kini V (2018) Effect of heat treatment and mechanical characterization of AISI 4140 steel. Int J Mech Prod Eng Res Dev 8(6):603-610.
  • Hafeez MA, Farooq A (2019) Effect of heat treatments on the mechanical and electrochemical corrosion behavior of 38CrSi and AISI 4140 steels. Metallogr Microstruct Anal 8:479–487. https://doi.org/10.1007/s13632-019-00556-x
  • Mohapatra JN, Babu TS, Dabbiru SK, et al (2021) Magnetic hysteresis loop as a tool for the evaluation of mechanical properties of hypoeutectoid pearlitic steels with spheroidization heat treatment. J Nondestruct Eval 40(73). https://doi.org/10.1007/s10921-021-00804-7
  • Harisha SR, Sharma S, Sadanand RV, Kini UA, Shetty R, Rao US (2023) Dependence of pre-treatment structure on spheroidization and turning characteristics of AISI 1040 steel. Cogent Eng 10(1). https://doi.org/10.1080/23311916.2023.2219095
  • Delannay L, Melchior MA, Signorelli JW, Remacle JF, Kuwabara T (2009) Influence of grain shape on the planar anisotropy of rolled steel sheets – evaluation of three models. Comput Mater Sci 45(3):739-743. https://doi.org/10.1016/j.commatsci.2008.06.013
  • Jorge JC, Souza LF, Rebello JM (2001) The effect of chromium on the microstructure/toughness relationship of C–Mn weld metal deposits. Mater Charact 47:195-205.
  • Gürol U, Çoban O, Coşar İC, Koçak M (2022) Effect of the notch location on the Charpy-V toughness results for robotic flux-cored arc welded multipass joints. Mater Test 64(9):1278-1289. https://doi.org/10.1515/mt-2022-0113
  • Sanusi KO, Akinlabi ET (2018) Experiment on effect of heat treatment on mechanical and microstructure properties of AISI steel. Mater Today Proc 5(9, Part 3):17996-18001. https://doi.org/10.1016/j.matpr.2018.06.132
  • Aakarsh G, Vamsi BS, Kavya S, Varma SV, Sudhakar I (2023) Influence of different cooling media on morphology, mechanical and corrosion of AISI 1040 grade steel. Mater Today Proc. https://doi.org/10.1016/j.matpr.2023.10.012
  • Gurumurthy BM, Gowrishankar MC, Sharma S, Kini A, Shettar M, Hiremath P (2020) Microstructure authentication on mechanical property of medium carbon low alloy duplex steels. J Mater Res Technol 9(3):5105-5111. https://doi.org/10.1016/j.jmrt.2020.03.027
  • Dieter GE, Bacon D (1976) Mechanical metallurgy (Vol. 3, pp. 43-53). New York: McGraw-hill.
  • Bhadeshia HKDH, Honeycombe RWK (2017) Tempering of martensite. In: Steels: Microstructure and properties, 4th edn. Butterworth-Heinemann, Oxford, pp. 237-270.
  • Li S, Zhu G, Kang Y (2016) Effect of substructure on mechanical properties and fracture behavior of lath martensite in 0.1C–1.1Si–1.7Mn steel. J Alloys Compd 675:104-115. https://doi.org/10.1016/j.jallcom.2016.03.100
  • Khani Sanij MH, Ghasemi Banadkouki SS, Mashreghi AR, Moshrefifar M (2012) The effect of single and double quenching and tempering heat treatments on the microstructure and mechanical properties of AISI 4140 steel. Mater Des 42:339–346. https://doi.org/10.1016/j.matdes.2012.06.017
There are 26 citations in total.

Details

Primary Language English
Subjects Physical Metallurgy, Material Characterization, Metals and Alloy Materials, Materials Engineering (Other)
Journal Section Research Article
Authors

Ozan Çoban 0000-0002-1506-4619

Submission Date February 6, 2025
Acceptance Date March 27, 2025
Publication Date July 31, 2025
DOI https://doi.org/10.61112/jiens.1634515
IZ https://izlik.org/JA62NG72TE
Published in Issue Year 2025 Volume: 5 Issue: 2

Cite

APA Çoban, O. (2025). Heat treatment of AISI 1040 and AISI 4140 steels: microstructure-mechanical property relationships for normalization, spheroidization and quenching-tempering. Journal of Innovative Engineering and Natural Science, 5(2), 556-567. https://doi.org/10.61112/jiens.1634515


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