Development of The Low Density (Light) Color Gas Ceramic Floor Tile For Outdoor Floor Applications Using With Recovered Ceramic Waste Treatment

Yıl 2019, Cilt: 2 Sayı: 2, 87 - 96, 15.11.2019

Nihan Ercioğlu Ayşe Gülhan Koyuncu Elif Ubay

Öz

Nowadays, usage of more durable
and lighter products which also has long service life, in the outdoor floor
applications have made their commercial potentials quite high. In line with
this purpose, it is planned to develop gas ceramic floor tiles for outdoor
floor applications which has the advantages of lightweight, low density, high
strength and also obtaining in different colors. Besides, it is aimed to
present a new product with adding % 55-60 treatment wastes to the clay recipe, that
is also innovative and ensuring the waste recycling.

Within the scope of the project,
materials, used in the recipes were selected while the structural and
mechanical properties of the products were maintaining, and the furnace process
optimization was providing. Raw materials which is clay, calcite, pegmatite and
silicon carbide were obtained from different mines. Body recipe was improved
from raw materials which was selected. Since it is planned to be produced in
color, required color pigments were obtained from suppliers. The ceramic sludge
was prepared as a pretreatment and also viscosity and density controls were performed.
Pore size distributions/homogeneity, sieve residue and firing processes were
carried out. Process design is optimized according to the desired
characteristics.

This product is the first example
in the ceramic/porcelain floor tiles industry which developed on a global scale
with the use of waste raw materials. In addition to this, an innovative product
has been introduced to the market by providing colored production in accordance
with the improvements made in the raw material and production methods.

Anahtar Kelimeler

Waste Management, Gas Ceramic, Construction materials

Proje Numarası

Seranit Granite Ceramic Factory

Teşekkür

Seranit Ceramics Factory

Kaynakça

• 1. Kalemtaş, Ayşe. Seramik Matrisli Kompozit Malzemeler. Bursa : Putech and Composites, 2015.
• 2. Dhandapani SP, Jayaram V, Surappa MK. Growth and microstructure of Al2O3SiCSi(Al) composites prepared by reactive infiltration of silicon carbide preforms. Acta Metallurgica et Materialia. 1994 Mar;42(3):649–56.
• 3. Peng LM, Han KS, Cao JW, Noda K. Fabrication and mechanical properties of high-volume-fraction Si3N4-Al-based composites by squeeze infiltration casting. Journal of Materials Science Letters. 2003;22(4):279–82.
• 4. Silicon carbide. In: Kirk-Othmer Encyclopedia of Chemical Technology. Wright, Nicholas T. USA (NJ) : John Wiley & Sons, 2006.
• 5. Føreland S, Bye E, Bakke B, Eduard F. Exposure to Fibres, Crystalline Silica, Silicon Carbide and Sulphur Dioxide in the Norwegian Silicon Carbide Industry. The Annals of Occupational Hygiene. 2008 Jun 11;52(5):317–36.
• 6. Akpinar, Süleyman. Kordiyerit Mullit Esaslı Karbür Katkılı Sıvı Metal Filtreleri. İzmir : Dokuz Eylül Üniversitesi Fen Bilimleri Enstitüsü, 2009. 7. Oliveira FAC, Dias S, Vaz MF, Fernandes JC. Behaviour of open-cell cordierite foams under compression. Journal of the European Ceramic Society. 2006 Jan;26(1–2):179–86.