Research Article
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Year 2025, Volume: 13 Issue: 2, 336 - 347, 01.06.2025
https://doi.org/10.36306/konjes.1610106

Abstract

References

  • M. Rosso, “Ceramic and metal matrix composites: Routes and properties,” J Mater Process Technol, vol. 175, no. 1–3, pp. 364–375, 2006, doi: 10.1016/j.jmatprotec.2005.04.038.
  • D. B. Miracle, “Metal matrix composites - From science to technological significance,” Compos Sci. Technol, vol. 65, no. 15-16 SPEC. ISS., pp. 2526–2540, 2005, doi: 10.1016/j.compscitech.2005.05.027.
  • M. Kok, “Production and mechanical properties of Al2O3 particle-reinforced 2024 aluminium alloy composites,” J. Mater. Process Technol., vol. 161, no. 3, pp. 381–387, 2005, doi: 10.1016/j.jmatprotec.2004.07.068.
  • Z. Kovziridze, N. Nizharadze, G. Tabatadze, H. J. Heinrich, R. Goerke, H. Bornhoeft, and U. Kahnert, “Investigation of structural properties of hetero-module composite in the B₄C-BN-TiC-SiC-C system,” presented at the 3rd Int. Congress on Ceramics (ICC3), Osaka, Japan, Nov. 14–18, 2010, in IOP Conf. Ser.: Mater. Sci. Eng., vol. 18, no. 20, p. 202015, 2011, doi: 10.1088/1757-899X/18/20/202015.
  • A. Göçer and M. B. Karamis, “Production and mechanical characterization of steel/Al-B4C layered circular hybrid composite materials,” Arab. J. Sci. Eng., vol. 49, no. 8, pp. 11717–11735, 2024, doi: 10.1007/s13369-024-08822-z.
  • A. Brillon et al., “Characterization of Al/B4C composite materials fabricated by powder metallurgy process technique for nuclear applications,” Journal of Nuclear Materials, vol. 565, p. 153724, 2022, doi: 10.1016/j.jnucmat.2022.153724.
  • Z. Guo, Q. Li, W. Liu, and G. Shu, “Evolution of microstructure and mechanical properties of Al-B4C composite after recycling,” presented at the 3rd Int. Conf. on Manufacturing, Material and Metallurgical Engineering (ICMMME), Kuala Lumpur, Malaysia, Mar. 17–19, 2018, in IOP Conf. Ser.: Mater. Sci. Eng., vol. 409, no. 1, p. 012005, 2018, doi: 10.1088/1757-899X/409/1/012005.
  • L. F. Güleryüz, S. Ozan, D. Uzunsoy, and R. Ipek, “An investigation of the microstructure and mechanical properties of B4C reinforced PM magnesium matrix composites,” Powder Metallurgy and Metal Ceramics, vol. 51, no. 7–8, pp. 456–462, 2012, doi: 10.1007/s11106-012-9455-9.
  • M. C. Şenel, Y. Kanca, and M. Gürbüz, “Reciprocating sliding wear properties of sintered Al-B4C composites,” International Journal of Minerals, Metallurgy and Materials, vol. 29, no. 6, pp. 1261–1269, 2022, doi: 10.1007/s12613-020-2243-5.
  • K. L. Tee, L. Lu, and M. O. Lai, “Wear performance of in-situ Al-TiB composite 2,” Wear, vol. 240, no. 1-2, pp. 59-64, 2000. https://doi.org/10.1016/S0043-1648(00)00337-9.
  • C. M. Rao and K. M. Rao, “Abrasive wear behaviour of TiB2 fabricated aluminum 6061,” Mater. Today Proc., vol. 5, no. 1, pp. 268-275, 2018. https://doi.org/10.1016/j.matpr.2017.11.082.
  • A. Kumar M.S., “Microstructural evaluation of Al-Al2O3 composites processed by stir casting technique,” Journal of Materials and Engineering, vol. 2, no. 4, pp. 267–272, 2024, doi: 10.61552/JME.2024.04.004.
  • M. Zabihi, M. R. Toroghinejad, and A. Shafyei, “The production of Al/Al₂O₃ composite strips using a new method,” presented at the Iran International Aluminum Conference (IIAC2012), Arak, Iran, May 15–16, 2012, doi: 10.13140/2.1.4312.9602.
  • Y. Li, Z. Wang, and Z. Guo, “Preparation of SiC/Al composite material by supergravity infiltration method and its properties,” Ceram Int, vol. 50, no. 16, pp. 28025–28036, 2024, doi: 10.1016/j.ceramint.2024.05.100.
  • K. Mizuuchi et al., “Processing of Al/SiC composites in continuous solid-liquid co-existent state by SPS and their thermal properties,” Compos. Part B Eng., vol. 43, no. 4, pp. 2012–2019, 2012, doi: 10.1016/j.compositesb.2012.02.004.
  • K. Bravilin Jiju, G. Selvakumar, and S. Ram Prakash, “Study on preparation of Al–SiC metal matrix composites using powder metallurgy technique and its mechanical properties,” Materials Today: Proceedings, vol. 27, no. 2, pp. 1843–1847, 2020, doi: 10.1016/j.matpr.2020.04.001.
  • R. K. Behera, B. P. Samal, and S. C. Panigrahi, “Investigations into dry-sliding wear behaviour of a novel composite (aluminium-magnesium-silicon-copper-silicon carbide) produced by powder metallurgy route,” Mater. Sci. Eng. B, vol. 52, no. 3, pp. 320–331, 2021, doi: 10.1002/mawe.202000140.
  • R. Tyagi, “Synthesis and tribological characterization of in situ cast Al-TiC composites,” in Wear, vol. 259, no. 1-6, pp. 569–576, 2005. doi: 10.1016/j.wear.2005.01.051.
  • R. K. Singh, A. Telang, and S. Das, “High stress abrasive wear behaviour of aluminum allow and composite: A Review,” ARPN J. Eng. Appl. Sci., vol. 10, no. 18, pp. 8025-8037, 2015.
  • G. N. Kumar, V. M. Reddy, Y. V. M. Reddy, and K. H. Reddy, “Study of abrasive wear behavior of AA6063/TiCp in-situ composites,” International Journal of Mechanical Engineering and Technology (IJMET), vol. 8, no. 5, pp. 42–52, 2017.
  • F. T. Gürbüz, “Production of metal matrix from waste aluminum and investigation of mechanical properties in microparticle reinforced composites,” M.S. thesis, Dept. Mech. Eng., Harran Univ., Şanlıurfa, Türkiye, 2023.
  • A. Çanakçı and T. Varol, “Production and microstructure of AA2024-B4C metal matrix composites by mechanical alloying method,” Usak Univ. J. Mater. Sci., vol. 1, no.1, pp. 15-22, 2012.
  • H. Ay, D. Özyürek, M. Yıldırım, and B. Bostan, “The effects of B4C amount on hardness and wear behaviours of 7075-B4C composites produced by powder metallurgy method,” Acta Phys. Pol. A, vol. 129, no. 4 pp. 565–568, 2016, doi: 10.12693/APhysPolA.129.565.
  • T. Raja and O.P. Sahu, “Effects on microstructure and hardness of Al-B4C metal matrix composite fabricated through powder metallurgy,” International Journal of Mechanical Engineering, vol. 1, no. 1, pp. 1-5, 2014.
  • M. B. N. Shaikh, S. Arif, T. Aziz, A. Waseem, M. A. N. Shaikh, and M. Ali, “Microstructural, mechanical and tribological behaviour of powder metallurgy processed SiC and RHA reinforced Al-based composites,” Surfaces and Interfaces, vol. 15, pp. 166–179, 2019, doi: 10.1016/j.surfin.2019.03.002.
  • A. K. Bodukuri, K. Eswaraiah, K. Rajendar, and V. Sampath, “Fabrication of Al–SiC–B4C metal matrix composite by powder metallurgy technique and evaluating mechanical properties,” Perspect. Sci., vol. 8, pp. 428–431, 2016, doi: 10.1016/j.pisc.2016.04.096.

INVESTIGATION OF THE INFLUENCE OF B4C REINFORCEMENT RATIO AND SINTERING TEMPERATURE ON MECHANICAL AND MICROSTRUCTURAL PROPERTIES OF Al6061-BASED METAL MATRIX COMPOSITES

Year 2025, Volume: 13 Issue: 2, 336 - 347, 01.06.2025
https://doi.org/10.36306/konjes.1610106

Abstract

In this study, aluminum alloy Al6061 matrix composites reinforced with boron carbide (B4C) particles were fabricated using the powder metallurgy method. The effects of varying reinforcement ratios and sintering temperatures on the mechanical properties of the produced Al6061-based composites were investigated. Powder mixtures containing 10%, 20%, and 30% by weight of B4C were blended using a turbo mixer. The mixed powders were compacted under a pressure of 500 MPa and then sintered in a tube furnace at temperatures of 575°C, 600°C, and 625°C for 3 hours under an argon atmosphere to produce metal matrix composite (MMC) samples. The density, hardness, and bending strength of the fabricated composites were determined. Microstructural and fracture surface analyses were conducted using scanning electron microscopy (SEM), and the resulting mechanical properties were discussed. The results indicated that the density of the samples decreased with increasing B4C content but increased with higher sintering temperatures. Porosity levels were observed to rise with higher B4C ratios, while increasing the sintering temperature reduced porosity. The lowest porosity, 2.17%, was found in the Al6061 sample sintered at 625°C. Across all sintering temperatures, an increase in B4C reinforcement ratio led to higher hardness values but a reduction in bending strength. The highest bending strength of 118.32 MPa was achieved in the composite with 10% B4C sintered at 575°C.

Ethical Statement

"There is no need to obtain ethics committee permission for the article prepared." "There is no conflict of interest with any person/institution in the article prepared."

References

  • M. Rosso, “Ceramic and metal matrix composites: Routes and properties,” J Mater Process Technol, vol. 175, no. 1–3, pp. 364–375, 2006, doi: 10.1016/j.jmatprotec.2005.04.038.
  • D. B. Miracle, “Metal matrix composites - From science to technological significance,” Compos Sci. Technol, vol. 65, no. 15-16 SPEC. ISS., pp. 2526–2540, 2005, doi: 10.1016/j.compscitech.2005.05.027.
  • M. Kok, “Production and mechanical properties of Al2O3 particle-reinforced 2024 aluminium alloy composites,” J. Mater. Process Technol., vol. 161, no. 3, pp. 381–387, 2005, doi: 10.1016/j.jmatprotec.2004.07.068.
  • Z. Kovziridze, N. Nizharadze, G. Tabatadze, H. J. Heinrich, R. Goerke, H. Bornhoeft, and U. Kahnert, “Investigation of structural properties of hetero-module composite in the B₄C-BN-TiC-SiC-C system,” presented at the 3rd Int. Congress on Ceramics (ICC3), Osaka, Japan, Nov. 14–18, 2010, in IOP Conf. Ser.: Mater. Sci. Eng., vol. 18, no. 20, p. 202015, 2011, doi: 10.1088/1757-899X/18/20/202015.
  • A. Göçer and M. B. Karamis, “Production and mechanical characterization of steel/Al-B4C layered circular hybrid composite materials,” Arab. J. Sci. Eng., vol. 49, no. 8, pp. 11717–11735, 2024, doi: 10.1007/s13369-024-08822-z.
  • A. Brillon et al., “Characterization of Al/B4C composite materials fabricated by powder metallurgy process technique for nuclear applications,” Journal of Nuclear Materials, vol. 565, p. 153724, 2022, doi: 10.1016/j.jnucmat.2022.153724.
  • Z. Guo, Q. Li, W. Liu, and G. Shu, “Evolution of microstructure and mechanical properties of Al-B4C composite after recycling,” presented at the 3rd Int. Conf. on Manufacturing, Material and Metallurgical Engineering (ICMMME), Kuala Lumpur, Malaysia, Mar. 17–19, 2018, in IOP Conf. Ser.: Mater. Sci. Eng., vol. 409, no. 1, p. 012005, 2018, doi: 10.1088/1757-899X/409/1/012005.
  • L. F. Güleryüz, S. Ozan, D. Uzunsoy, and R. Ipek, “An investigation of the microstructure and mechanical properties of B4C reinforced PM magnesium matrix composites,” Powder Metallurgy and Metal Ceramics, vol. 51, no. 7–8, pp. 456–462, 2012, doi: 10.1007/s11106-012-9455-9.
  • M. C. Şenel, Y. Kanca, and M. Gürbüz, “Reciprocating sliding wear properties of sintered Al-B4C composites,” International Journal of Minerals, Metallurgy and Materials, vol. 29, no. 6, pp. 1261–1269, 2022, doi: 10.1007/s12613-020-2243-5.
  • K. L. Tee, L. Lu, and M. O. Lai, “Wear performance of in-situ Al-TiB composite 2,” Wear, vol. 240, no. 1-2, pp. 59-64, 2000. https://doi.org/10.1016/S0043-1648(00)00337-9.
  • C. M. Rao and K. M. Rao, “Abrasive wear behaviour of TiB2 fabricated aluminum 6061,” Mater. Today Proc., vol. 5, no. 1, pp. 268-275, 2018. https://doi.org/10.1016/j.matpr.2017.11.082.
  • A. Kumar M.S., “Microstructural evaluation of Al-Al2O3 composites processed by stir casting technique,” Journal of Materials and Engineering, vol. 2, no. 4, pp. 267–272, 2024, doi: 10.61552/JME.2024.04.004.
  • M. Zabihi, M. R. Toroghinejad, and A. Shafyei, “The production of Al/Al₂O₃ composite strips using a new method,” presented at the Iran International Aluminum Conference (IIAC2012), Arak, Iran, May 15–16, 2012, doi: 10.13140/2.1.4312.9602.
  • Y. Li, Z. Wang, and Z. Guo, “Preparation of SiC/Al composite material by supergravity infiltration method and its properties,” Ceram Int, vol. 50, no. 16, pp. 28025–28036, 2024, doi: 10.1016/j.ceramint.2024.05.100.
  • K. Mizuuchi et al., “Processing of Al/SiC composites in continuous solid-liquid co-existent state by SPS and their thermal properties,” Compos. Part B Eng., vol. 43, no. 4, pp. 2012–2019, 2012, doi: 10.1016/j.compositesb.2012.02.004.
  • K. Bravilin Jiju, G. Selvakumar, and S. Ram Prakash, “Study on preparation of Al–SiC metal matrix composites using powder metallurgy technique and its mechanical properties,” Materials Today: Proceedings, vol. 27, no. 2, pp. 1843–1847, 2020, doi: 10.1016/j.matpr.2020.04.001.
  • R. K. Behera, B. P. Samal, and S. C. Panigrahi, “Investigations into dry-sliding wear behaviour of a novel composite (aluminium-magnesium-silicon-copper-silicon carbide) produced by powder metallurgy route,” Mater. Sci. Eng. B, vol. 52, no. 3, pp. 320–331, 2021, doi: 10.1002/mawe.202000140.
  • R. Tyagi, “Synthesis and tribological characterization of in situ cast Al-TiC composites,” in Wear, vol. 259, no. 1-6, pp. 569–576, 2005. doi: 10.1016/j.wear.2005.01.051.
  • R. K. Singh, A. Telang, and S. Das, “High stress abrasive wear behaviour of aluminum allow and composite: A Review,” ARPN J. Eng. Appl. Sci., vol. 10, no. 18, pp. 8025-8037, 2015.
  • G. N. Kumar, V. M. Reddy, Y. V. M. Reddy, and K. H. Reddy, “Study of abrasive wear behavior of AA6063/TiCp in-situ composites,” International Journal of Mechanical Engineering and Technology (IJMET), vol. 8, no. 5, pp. 42–52, 2017.
  • F. T. Gürbüz, “Production of metal matrix from waste aluminum and investigation of mechanical properties in microparticle reinforced composites,” M.S. thesis, Dept. Mech. Eng., Harran Univ., Şanlıurfa, Türkiye, 2023.
  • A. Çanakçı and T. Varol, “Production and microstructure of AA2024-B4C metal matrix composites by mechanical alloying method,” Usak Univ. J. Mater. Sci., vol. 1, no.1, pp. 15-22, 2012.
  • H. Ay, D. Özyürek, M. Yıldırım, and B. Bostan, “The effects of B4C amount on hardness and wear behaviours of 7075-B4C composites produced by powder metallurgy method,” Acta Phys. Pol. A, vol. 129, no. 4 pp. 565–568, 2016, doi: 10.12693/APhysPolA.129.565.
  • T. Raja and O.P. Sahu, “Effects on microstructure and hardness of Al-B4C metal matrix composite fabricated through powder metallurgy,” International Journal of Mechanical Engineering, vol. 1, no. 1, pp. 1-5, 2014.
  • M. B. N. Shaikh, S. Arif, T. Aziz, A. Waseem, M. A. N. Shaikh, and M. Ali, “Microstructural, mechanical and tribological behaviour of powder metallurgy processed SiC and RHA reinforced Al-based composites,” Surfaces and Interfaces, vol. 15, pp. 166–179, 2019, doi: 10.1016/j.surfin.2019.03.002.
  • A. K. Bodukuri, K. Eswaraiah, K. Rajendar, and V. Sampath, “Fabrication of Al–SiC–B4C metal matrix composite by powder metallurgy technique and evaluating mechanical properties,” Perspect. Sci., vol. 8, pp. 428–431, 2016, doi: 10.1016/j.pisc.2016.04.096.
There are 26 citations in total.

Details

Primary Language English
Subjects Material Production Technologies, Powder Metallurgy
Journal Section Research Article
Authors

Ahmet Köken 0000-0002-7047-5832

Submission Date December 30, 2024
Acceptance Date February 24, 2025
Publication Date June 1, 2025
Published in Issue Year 2025 Volume: 13 Issue: 2

Cite

IEEE [1]A. Köken, “INVESTIGATION OF THE INFLUENCE OF B4C REINFORCEMENT RATIO AND SINTERING TEMPERATURE ON MECHANICAL AND MICROSTRUCTURAL PROPERTIES OF Al6061-BASED METAL MATRIX COMPOSITES”, KONJES, vol. 13, no. 2, pp. 336–347, June 2025, doi: 10.36306/konjes.1610106.