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URETHANE-MODIFIED ALKYD RESIN BASED PAINT PRODUCTION: DETERMINATION OF PAINT PROPERTIES

Year 2025, Volume: 13 Issue: 1, 307 - 320, 01.03.2025
https://doi.org/10.36306/konjes.1586565

Abstract

Alkyd resins have an important place among the binders used in the paint industry. One of the major advantages of alkyd resins is that they are susceptible to various modifications to gain the desired properties. In this study, urethane-modified alkyd resins were synthesized at different modification ratios using toluene diisocyanate as a modifier. The resin with the determined optimum modification ratio was used as the binder resin in the paint formulation. In the synthesis of four-component alkyd resin with 50% oil length, phthalic anhydride, tall oil fatty acid, trimethylolpropane, and dipropylene glycol were used. The synthesis of urethane-modified alkyd resins (R-UA-1/1, R-UA-1/2, and R-UA-1/3) was carried out by modification reactions of the prepared alkyd resin with TDI at different NCO/OH (1/1, 1/2, 1/3) molar ratios. Characterization of modified resins was performed by Fourier transform infrared spectroscopy. Subsequently, the optimum NCO/OH ratio was determined due to the physical and chemical surface coating properties and thermogravimetric analysis results of the resin films. The best results were obtained in the resin, where the modification ratio was NCO/OH: 1/1. Then, the urethane-modified alkyd resin (R-UA-1/1) prepared in this ratio was used as a binder in the solvent-based paint formulation. The wet/dry paint properties and household chemical resistance properties of solvent-based paint (B-1/1), prepared using urethane-modified alkyd resin, were examined with tests according to the standards, and the coating performance of this paint was determined in detail. As a result, durable coatings that are suitable for interior applications and can compete with alkyd paints were obtained from the paint prepared with urethane-modified alkyd resin.

Ethical Statement

The authors declare that they comply with all ethical standards.

References

  • A. Hofland, “Alkyd resins: From down and out to alive and kicking,” Progress in Organic Coatings, vol. 73, no. 4, pp. 274–282, 2012.
  • R. Ploeger, D. Scalarone, and O. Chiantore, “The characterization of commercial artists’ alkyd paints,” Journal of Cultural Heritage, vol. 9, no. 4, pp. 412–419, 2008.
  • F. Civan Çavuşoğlu and I. Acar, “Synthesis of PET-based urethane-modified alkyd resins from depolymerization intermediates of post-consumer PET bottles: coating properties and thermal behaviors,” Journal of Coatings Technology Research, vol. 20, no. 2, pp. 741–761, 2023.
  • I. H. Ifijen, M. Maliki, I. J. Odiachi, O. N. Aghedo, and E. B. Ohiocheoya, “Review on solvents based alkyd resins and water borne alkyd resins: impacts of modification on their coating properties,” Chemistry Africa, vol. 5, pp. 211–225, 2022.
  • S. N. Gan and B. Y. Tan, “FTIR studies of the curing reactions of palm oil alkyd-melamine enamels,” Journal of Applied Polymer Science, vol. 80, no. 12, pp. 2309–2315, 2001.
  • T. Erol, D. H. Özaltun, F. Civan Çavuşoğlu, I. Acar, and G. Güçlü, “The effect of linseed oil/canola oil blend on the coating and thermal properties of waste PET-based alkyd resins,” Anais da Academia Brasileira de Ciências, vol. 96, no. 1, 2024.
  • E. Bulak and I. Acar, “The use of Aminolysis, Aminoglycolysis, and simultaneous Aminolysis-hydrolysis products of waste pet for production of paint binder,” Polymer Engineering & Science, vol. 54, no. 10, pp. 2272–2281, 2014.
  • Ö. N. Büyükyonga, N. Akgün, I. Acar, and G. Güçlü, “The usage of novel acrylic-modified water-reducible alkyd resin obtained from post-consumer PET bottles in water-based paint formulation,” Journal of Material Cycles and Waste Management, vol. 22, no. 1, pp. 187–196, 2020.
  • H. F. Al-Shareef, A. M. Yousif, R. Eleisawy, A. M. Mahmoud, and H. Abdelwahab, “A wide range of modified alkyd resins based on a new source of dicarboxylic acid as a binder for anticorrosive paint,” Pigment & Resin Technology, vol. 54, no. 3, pp. 444-453, 2025.
  • K. M. Kalu, R. Kenneth, E. K. C. Luntsi, J. U. Titus, F. Garba, and N. A. Haruna, “Formulation of a semi-gloss paint using sesamum indicum seed oil-modified alkyd resin as a binder,” International Journal of Innovative Research and Advanced Studies,” vol. 10, no. 6, pp. 34-38, 2023.
  • T. Mizutani, K. Arai, M. Miyamoto, and Y. Kimura, “Application of silica-containing nano-composite emulsion to wall paint: A new environmentally safe paint of high performance,” Progress in Organic Coatings, vol. 55, no. 3, pp. 276–283, 2006.
  • F. S. Güner, A. Gümüsel, S. Calica, and A. T. Erciyes, “Study of film properties of some urethane oils,” Journal of Coatings Technology, vol. 74, no. 6, pp. 55–59, 2002.
  • O. Eksik, T. Erciyes, “A new modification method for triglyceride homopolymerization,” Journal of İTÜ, Serie D: Engineering, vol. 9, no. 4, pp. 97–102, 2010.
  • V. D. Athawale and P. S. Pillay, “Interpenetrating polymer networks based on uralkyd-butylmethacrylate,” Reactive & Functional Polymers, vol. 50, no. 1, pp. 1–8, 2002.
  • O. Saravari and S. Praditvatanakit, “Preparation and properties of urethane alkyd based on a castor oil/jatropha oil mixture,” Progress in Organic Coatings, vol. 76, no. 4, pp. 698–704, 2013.
  • O. Saravari, K. Pathomwattanasak, and V. Pimpan, “Synthesis of urethane oils from palm oil and waste PET bottles,” Journal of Applied Polymer Science, vol. 105, no. 4, pp. 1802–1807, 2007.
  • O. Saravari, B. Vessabutr, and V. Pimpan, “Synthesis of urethane oils from waste poly(ethylene terephthalate) bottles,” Journal of Applied Polymer Science, vol. 92, no. 5, pp. 3040–3045, 2004.
  • J. S. Ling, I. Ahmed Mohammed, A. Ghazali, and M. Khairuddean, “Novel poly(alkyd-urethane)s from vegetable oils: Synthesis and properties,” Industrial Crops and Products, vol. 52, pp. 74–84, 2014.
  • I. O. Bakare, C. Pavithran, F. E. Okieimen, and C. K. S. Pillai, “Synthesis and characterization of rubber-seed-oil-based polyurethanes,” Journal of Applied Polymer Science, vol. 109, no. 5, pp. 3292–3301, 2008.
  • Marlina, Saiful, Rahmi, S. Saleha, and S. Nurman, “Synthesis and characterization new polyurethane membrane from hydroxylated rubber seed oil,” Oriental Journal of Chemistry, vol. 33, no. 1, pp. 199–206, 2017.
  • M. Boruah, P. Gogoi, B. Adhikari, and S. K. Dolui, “Preparation and characterization of Jatropha Curcas oil based alkyd resin suitable for surface coating,” Progress in Organic Coatings, vol. 74, no. 3, pp. 596–602, 2012.
  • K. C. Ünlü, K. Bal, I. Acar, G. Güçlü, “Fabrication of Solvent-based Alkyd Paint from Disposable PET Water Bottles: A Comparative Study,“Acta Scientiarum. Technology, vol. 47, e69864, pp. 1-16, 2025.
  • O. M. Balci and T. B. Iyim, “Preparation and Application of Novel Nanocomposite Coating Materials Based on Phenolic Resin,” Asian Journal of Chemistry, vol. 26, no. 11, pp. 3191–3196, 2014.
  • S. Sönmez, “Gloss of Paper. In: Current Researches in Engineering Sciences,” Ed. B. Kıran, Duvar Publishing, pp. 77-89, 2020. Accessed: Nov., 2024. [Online]. Available: https://www.researchgate.net/publication/348325900_gloss_of_paper.
Year 2025, Volume: 13 Issue: 1, 307 - 320, 01.03.2025
https://doi.org/10.36306/konjes.1586565

Abstract

References

  • A. Hofland, “Alkyd resins: From down and out to alive and kicking,” Progress in Organic Coatings, vol. 73, no. 4, pp. 274–282, 2012.
  • R. Ploeger, D. Scalarone, and O. Chiantore, “The characterization of commercial artists’ alkyd paints,” Journal of Cultural Heritage, vol. 9, no. 4, pp. 412–419, 2008.
  • F. Civan Çavuşoğlu and I. Acar, “Synthesis of PET-based urethane-modified alkyd resins from depolymerization intermediates of post-consumer PET bottles: coating properties and thermal behaviors,” Journal of Coatings Technology Research, vol. 20, no. 2, pp. 741–761, 2023.
  • I. H. Ifijen, M. Maliki, I. J. Odiachi, O. N. Aghedo, and E. B. Ohiocheoya, “Review on solvents based alkyd resins and water borne alkyd resins: impacts of modification on their coating properties,” Chemistry Africa, vol. 5, pp. 211–225, 2022.
  • S. N. Gan and B. Y. Tan, “FTIR studies of the curing reactions of palm oil alkyd-melamine enamels,” Journal of Applied Polymer Science, vol. 80, no. 12, pp. 2309–2315, 2001.
  • T. Erol, D. H. Özaltun, F. Civan Çavuşoğlu, I. Acar, and G. Güçlü, “The effect of linseed oil/canola oil blend on the coating and thermal properties of waste PET-based alkyd resins,” Anais da Academia Brasileira de Ciências, vol. 96, no. 1, 2024.
  • E. Bulak and I. Acar, “The use of Aminolysis, Aminoglycolysis, and simultaneous Aminolysis-hydrolysis products of waste pet for production of paint binder,” Polymer Engineering & Science, vol. 54, no. 10, pp. 2272–2281, 2014.
  • Ö. N. Büyükyonga, N. Akgün, I. Acar, and G. Güçlü, “The usage of novel acrylic-modified water-reducible alkyd resin obtained from post-consumer PET bottles in water-based paint formulation,” Journal of Material Cycles and Waste Management, vol. 22, no. 1, pp. 187–196, 2020.
  • H. F. Al-Shareef, A. M. Yousif, R. Eleisawy, A. M. Mahmoud, and H. Abdelwahab, “A wide range of modified alkyd resins based on a new source of dicarboxylic acid as a binder for anticorrosive paint,” Pigment & Resin Technology, vol. 54, no. 3, pp. 444-453, 2025.
  • K. M. Kalu, R. Kenneth, E. K. C. Luntsi, J. U. Titus, F. Garba, and N. A. Haruna, “Formulation of a semi-gloss paint using sesamum indicum seed oil-modified alkyd resin as a binder,” International Journal of Innovative Research and Advanced Studies,” vol. 10, no. 6, pp. 34-38, 2023.
  • T. Mizutani, K. Arai, M. Miyamoto, and Y. Kimura, “Application of silica-containing nano-composite emulsion to wall paint: A new environmentally safe paint of high performance,” Progress in Organic Coatings, vol. 55, no. 3, pp. 276–283, 2006.
  • F. S. Güner, A. Gümüsel, S. Calica, and A. T. Erciyes, “Study of film properties of some urethane oils,” Journal of Coatings Technology, vol. 74, no. 6, pp. 55–59, 2002.
  • O. Eksik, T. Erciyes, “A new modification method for triglyceride homopolymerization,” Journal of İTÜ, Serie D: Engineering, vol. 9, no. 4, pp. 97–102, 2010.
  • V. D. Athawale and P. S. Pillay, “Interpenetrating polymer networks based on uralkyd-butylmethacrylate,” Reactive & Functional Polymers, vol. 50, no. 1, pp. 1–8, 2002.
  • O. Saravari and S. Praditvatanakit, “Preparation and properties of urethane alkyd based on a castor oil/jatropha oil mixture,” Progress in Organic Coatings, vol. 76, no. 4, pp. 698–704, 2013.
  • O. Saravari, K. Pathomwattanasak, and V. Pimpan, “Synthesis of urethane oils from palm oil and waste PET bottles,” Journal of Applied Polymer Science, vol. 105, no. 4, pp. 1802–1807, 2007.
  • O. Saravari, B. Vessabutr, and V. Pimpan, “Synthesis of urethane oils from waste poly(ethylene terephthalate) bottles,” Journal of Applied Polymer Science, vol. 92, no. 5, pp. 3040–3045, 2004.
  • J. S. Ling, I. Ahmed Mohammed, A. Ghazali, and M. Khairuddean, “Novel poly(alkyd-urethane)s from vegetable oils: Synthesis and properties,” Industrial Crops and Products, vol. 52, pp. 74–84, 2014.
  • I. O. Bakare, C. Pavithran, F. E. Okieimen, and C. K. S. Pillai, “Synthesis and characterization of rubber-seed-oil-based polyurethanes,” Journal of Applied Polymer Science, vol. 109, no. 5, pp. 3292–3301, 2008.
  • Marlina, Saiful, Rahmi, S. Saleha, and S. Nurman, “Synthesis and characterization new polyurethane membrane from hydroxylated rubber seed oil,” Oriental Journal of Chemistry, vol. 33, no. 1, pp. 199–206, 2017.
  • M. Boruah, P. Gogoi, B. Adhikari, and S. K. Dolui, “Preparation and characterization of Jatropha Curcas oil based alkyd resin suitable for surface coating,” Progress in Organic Coatings, vol. 74, no. 3, pp. 596–602, 2012.
  • K. C. Ünlü, K. Bal, I. Acar, G. Güçlü, “Fabrication of Solvent-based Alkyd Paint from Disposable PET Water Bottles: A Comparative Study,“Acta Scientiarum. Technology, vol. 47, e69864, pp. 1-16, 2025.
  • O. M. Balci and T. B. Iyim, “Preparation and Application of Novel Nanocomposite Coating Materials Based on Phenolic Resin,” Asian Journal of Chemistry, vol. 26, no. 11, pp. 3191–3196, 2014.
  • S. Sönmez, “Gloss of Paper. In: Current Researches in Engineering Sciences,” Ed. B. Kıran, Duvar Publishing, pp. 77-89, 2020. Accessed: Nov., 2024. [Online]. Available: https://www.researchgate.net/publication/348325900_gloss_of_paper.
There are 24 citations in total.

Details

Primary Language English
Subjects Materials Science and Technologies, Polymer Science and Technologies
Journal Section Research Article
Authors

Ferda Civan Çavuşoğlu 0000-0003-1401-7607

Işıl Acar 0000-0001-6274-0387

Publication Date March 1, 2025
Submission Date November 16, 2024
Acceptance Date February 17, 2025
Published in Issue Year 2025 Volume: 13 Issue: 1

Cite

IEEE F. Civan Çavuşoğlu and I. Acar, “URETHANE-MODIFIED ALKYD RESIN BASED PAINT PRODUCTION: DETERMINATION OF PAINT PROPERTIES”, KONJES, vol. 13, no. 1, pp. 307–320, 2025, doi: 10.36306/konjes.1586565.