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Cogging torque reduction of axial flux permanent magnet brushless DC motors for electric vehicle applications with magnet segmentation technique

Yıl 2025, Cilt: 31 Sayı: 6, 977 - 983, 13.11.2025
https://doi.org/10.5505/pajes.2025.67523

Öz

Axial flux permanent magnet brushless DC motors have many attractive features along with major disadvantage of high cogging torque. Cogging torque reduction is one of the main challenges in permanent magnet motor design specifically for electric vehicle application. This article presents the magnet segmentation approach to reduce cogging torque of axial flux permanent magnet brushless motors for electric vehicle application. To accomplish this, each permanent magnet mounted on rotor core surface is separated into two identical sections. This work also considered the influence of segmentation on average torque, flux density profile, and back emf profile. Three-dimensional finite element analysis has been performed for simulation and analysis of 250 W, 150 rpm axial flux permanent magnet brushless DC motor. It is observed that the suggested approach effectively reduces cogging torque.

Kaynakça

  • [1] Yang Y.-P., and Chuang D.S. “Optimal design and control of a wheel motor for electric passenger cars”. IEEE Transaction on Magnetics, 43(1), 51–61, 2007.
  • [2] Zheng P, Zhao J, Liu R, Tong, and C, Wu Q. “Magnetic characteristics investigation of an axial-axial flux compound-structure pmsm used for hevs”. IEEE Transaction on Magnetics, 46(6), 2191–2194, 2010.
  • [3] Türker TÜRKER “Adaptive backstepping controller design for the speed control of brushless DC Motor”. Pamukkale University Journal of Engineering Sciences,24, 214-218 2018.
  • [4] Toomas V., Kudrjavtsev O., Kilk A., Kallaste A., Rassolkin A.. “Design and Prototyping of Directly Driven Outer Rotor Permanent Magnet Generator for Small Scale Wind Turbines”. Advances in Electrical and Electronics Engineering, 16(3), 271-278, 2018.
  • [5] Kumar R.R., Singh S.K., Srivastava R.K., Saket R.K. “Dynamic reluctance air gap modeling and experimental evaluation of electromagnetic characteristics of five-phase permanent magnet synchronous generator for wind power application”. Ain Shams Engineering Journal, 11, 377–387, 2020.
  • [6] Nadimuthu, L.P.R., Victor, K. “Performance analysis and optimization of solar-powered E-rickshaw for environmental sustainability in rural transportation”. Environ Sci Pollut Res, 28, 34278–34289, 2021.
  • [7] Chan C.C. “Axial-field electrical machines design and applications”. IEEE Transactions on Energy Conversion. EC2(2), 294–300, 1987.
  • [8] Aydin, M., Huang, S and Lipo, T.A. “Axial flux permanent magnet disc machines: A review”. Symposium on Power Electronics, Electrical Drives, Automation and Motion SPEEDAM. Capri , Italy, 16-18 June, 2004.
  • [9] Cavagnino A., Lazzari, M., Profumo, F., and Tenconi, A. “A comparison between the axial flux and the radial flux structures for pm synchronous motors”. IEEE Transactions on Industrial Application, 38, 1517–1524, 2002.
  • [10] Di Gerlando, A., Foglia, G., Iacchetti M.F., and Perini R. “Axial flux pm machines with concentrated armature windings: Design analysis and test validation of wind energy generators”. IEEE Transaction on Industrial Electronics, 58(9), 3795–3805, 2011.
  • [11] Bansal, R., Marwaha, S. & Verma, C. “Cogging Torque Minimization of PMBLDC Motor for Application in Battery Electric Vehicle”. Journal of Electrical Engineering and Technology, 18, 1733–1743, 2023.
  • [12] Dosiek, L. and Pillay, P. “Cogging torque reduction in permanent magnet machines”. IEEE Transaction on Industrial Applications, 43(6): 1565–1571, 2007.
  • [13] Abolhassan Ghasemi. “Cogging Torque Reduction and Optimization in Surface-mounted Permanent Magnet Motor Using Magnet Segmentation Method”. Electric Power Components and Systems, 42 (12), 1239-1248, 2014.
  • [14] R. Lateb, N. Takorabet and F. Meibody-Tabar. "Effect of magnet segmentation on the cogging torque in surfacemounted permanent-magnet motors". IEEE Transactions on Magnetics, 42 (3), 442-445, 2006.
  • [15] D. A. Wills and M. J. Kamper. "Reducing PM eddy current rotor losses by partial magnet and rotor yoke segmentation". The XIX International Conference on Electrical Machines, Rome, Italy,1-6, 2010.
  • [16] Tiberiu T., and Mircea M. “Design Solutions for Reducing the Cogging Torque of PMSM”. Advances in Electrical and Computer Engineering, 13(3), 59-64, 2013.
  • [17] Bianchi N. and Bolognani S., "Design techniques for reducing the cogging torque in surface-mounted PM motors". IEEE Industry Applications Conference. ThirtyFifth IAS Annual Meeting and World Conference on Industrial Applications of Electrical Energy (Cat. No.00CH37129), Rome, Italy, (1), 179-185, 2000.
  • [18] Fei W. and Zhu Z. Q., "Comparison of Cogging Torque Reduction in Permanent Magnet Brushless Machines by Conventional and Herringbone Skewing Techniques," IEEE Transaction on Energy Conversion, 28 (3), 664-674, 2013.
  • [19] Luu P. T., Lee J. -Y., Hwang W. and Woo B. -C. “Cogging Torque Reduction Technique by Considering Step-Skew Rotor in Permanent Magnet Synchronous Motor”. 21st International Conference on Electrical Machines and Systems (ICEMS), Jeju, Korea (South), 219-223, 2018.
  • [20] Anuja, T. A., and Doss M. A. N. “Reduction of Cogging Torque in Surface Mounted Permanent Magnet Brushless DC Motor by Adapting Rotor Magnetic Displacement”. Energies, 14(10), 1-20, 2021.
  • [21] Letelier A. B., Gonzalez D. A., Tapia J. A., Wallace R. and Valenzuela M. A.. “Cogging Torque Reduction in an Axial Flux PM Machine via Stator Slot Displacement and Skewing”. IEEE Transaction on Industrial Applications, 43 (3), 685-693, 2007.
  • [22] Patel, A. N. “Slot opening displacement technique for cogging torque reduction of axial flux brushless DC motor for electric two-wheeler application”. Electrical Engineering & Electromechanics, 2, 7–13, 2023.
  • [23] Liu T., Huang S., Gao J. and Lu K.. “Cogging Torque Reduction by Slot-Opening Shift for Permanent Magnet Machines”. IEEE Transaction on Magnetics, 49(7), 4028- 403, 2013.
  • [24] Jabbari A., Shakeri M., Gholamian A.S. “Rotor Pole Shape Optimization of Permanent Magnet Brushless DC Motors Using the Reduced Basis Technique”. Advances in Electrical and Computer Engineering Journal, 9(2), 75-81, 2009.
  • [25] Haiteng S., Guillaume K., Imen B., Pedro R. and Mohamed K. “PMSM design optimization concerning sensor less performance and torque ripple”. e-Prime - Advances in Electrical Engineering, Electronics and Energy, 2, 1-12, 2022.
  • [26] Reza I., Yousef A. B. and Hamid Y. “Cogging torque reduction of permanent magnet synchronous motor using multi-objective optimization”. Math and computers in simulation, 13, 83-95, 2023.
  • [27] Sarac V. “Performance optimization of permanent magnet synchronous motor by cogging torque reduction”. Journal of Electrical Engineering, 70(3), 218-226, 2019.
  • [28] Hanselman D.C, “Brushless Permanent Magnet Motor Design”, New York: McGraw- Hill, 1994.
  • [29] Handershot J. R. and Miller T. J. E., “Design of Brushless Permanent Magnet Motors”, Oxford Univ. Press, UK, 1994.

Mıknatıs segmentasyon tekniği ile elektrikli araç uygulamaları için eksenel akılı sabit mıknatıslı fırçasız DC motorların cogging torkunun azaltılması

Yıl 2025, Cilt: 31 Sayı: 6, 977 - 983, 13.11.2025
https://doi.org/10.5505/pajes.2025.67523

Öz

Eksenel akılı sabit mıknatıslı fırçasız DC motorlar birçok cazip özelliğe sahip olmakla birlikte, en büyük dezavantajı yüksek vuruntu torkudur. Sürekli mıknatıslı motor tasarımında özellikle elektrikli araç uygulamalarında karşılaşılan başlıca zorluklardan biri de vuruntu torkunun azaltılmasıdır. Bu makalede, elektrikli araç uygulaması için eksenel akılı sabit mıknatıslı fırçasız motorların koşum torkunu azaltmak için mıknatıs segmentasyonu yaklaşımı sunulmaktadır. Bunu başarmak için, rotor çekirdek yüzeyine monte edilen her bir sabit mıknatıs iki özdeş bölüme ayrılır. Bu çalışmada ayrıca segmentasyonun ortalama tork, akı yoğunluğu profili ve geri emf profili üzerindeki etkisi de değerlendirilmiştir. Üç boyutlu sonlu eleman analizi, 250 W, 150 rpm eksenel akılı sabit mıknatıslı fırçasız DC motorun simülasyonu ve analizi için gerçekleştirilmiştir. Önerilen yaklaşımın koşum torkunu etkili bir şekilde azalttığı gözlemlenmiştir.

Kaynakça

  • [1] Yang Y.-P., and Chuang D.S. “Optimal design and control of a wheel motor for electric passenger cars”. IEEE Transaction on Magnetics, 43(1), 51–61, 2007.
  • [2] Zheng P, Zhao J, Liu R, Tong, and C, Wu Q. “Magnetic characteristics investigation of an axial-axial flux compound-structure pmsm used for hevs”. IEEE Transaction on Magnetics, 46(6), 2191–2194, 2010.
  • [3] Türker TÜRKER “Adaptive backstepping controller design for the speed control of brushless DC Motor”. Pamukkale University Journal of Engineering Sciences,24, 214-218 2018.
  • [4] Toomas V., Kudrjavtsev O., Kilk A., Kallaste A., Rassolkin A.. “Design and Prototyping of Directly Driven Outer Rotor Permanent Magnet Generator for Small Scale Wind Turbines”. Advances in Electrical and Electronics Engineering, 16(3), 271-278, 2018.
  • [5] Kumar R.R., Singh S.K., Srivastava R.K., Saket R.K. “Dynamic reluctance air gap modeling and experimental evaluation of electromagnetic characteristics of five-phase permanent magnet synchronous generator for wind power application”. Ain Shams Engineering Journal, 11, 377–387, 2020.
  • [6] Nadimuthu, L.P.R., Victor, K. “Performance analysis and optimization of solar-powered E-rickshaw for environmental sustainability in rural transportation”. Environ Sci Pollut Res, 28, 34278–34289, 2021.
  • [7] Chan C.C. “Axial-field electrical machines design and applications”. IEEE Transactions on Energy Conversion. EC2(2), 294–300, 1987.
  • [8] Aydin, M., Huang, S and Lipo, T.A. “Axial flux permanent magnet disc machines: A review”. Symposium on Power Electronics, Electrical Drives, Automation and Motion SPEEDAM. Capri , Italy, 16-18 June, 2004.
  • [9] Cavagnino A., Lazzari, M., Profumo, F., and Tenconi, A. “A comparison between the axial flux and the radial flux structures for pm synchronous motors”. IEEE Transactions on Industrial Application, 38, 1517–1524, 2002.
  • [10] Di Gerlando, A., Foglia, G., Iacchetti M.F., and Perini R. “Axial flux pm machines with concentrated armature windings: Design analysis and test validation of wind energy generators”. IEEE Transaction on Industrial Electronics, 58(9), 3795–3805, 2011.
  • [11] Bansal, R., Marwaha, S. & Verma, C. “Cogging Torque Minimization of PMBLDC Motor for Application in Battery Electric Vehicle”. Journal of Electrical Engineering and Technology, 18, 1733–1743, 2023.
  • [12] Dosiek, L. and Pillay, P. “Cogging torque reduction in permanent magnet machines”. IEEE Transaction on Industrial Applications, 43(6): 1565–1571, 2007.
  • [13] Abolhassan Ghasemi. “Cogging Torque Reduction and Optimization in Surface-mounted Permanent Magnet Motor Using Magnet Segmentation Method”. Electric Power Components and Systems, 42 (12), 1239-1248, 2014.
  • [14] R. Lateb, N. Takorabet and F. Meibody-Tabar. "Effect of magnet segmentation on the cogging torque in surfacemounted permanent-magnet motors". IEEE Transactions on Magnetics, 42 (3), 442-445, 2006.
  • [15] D. A. Wills and M. J. Kamper. "Reducing PM eddy current rotor losses by partial magnet and rotor yoke segmentation". The XIX International Conference on Electrical Machines, Rome, Italy,1-6, 2010.
  • [16] Tiberiu T., and Mircea M. “Design Solutions for Reducing the Cogging Torque of PMSM”. Advances in Electrical and Computer Engineering, 13(3), 59-64, 2013.
  • [17] Bianchi N. and Bolognani S., "Design techniques for reducing the cogging torque in surface-mounted PM motors". IEEE Industry Applications Conference. ThirtyFifth IAS Annual Meeting and World Conference on Industrial Applications of Electrical Energy (Cat. No.00CH37129), Rome, Italy, (1), 179-185, 2000.
  • [18] Fei W. and Zhu Z. Q., "Comparison of Cogging Torque Reduction in Permanent Magnet Brushless Machines by Conventional and Herringbone Skewing Techniques," IEEE Transaction on Energy Conversion, 28 (3), 664-674, 2013.
  • [19] Luu P. T., Lee J. -Y., Hwang W. and Woo B. -C. “Cogging Torque Reduction Technique by Considering Step-Skew Rotor in Permanent Magnet Synchronous Motor”. 21st International Conference on Electrical Machines and Systems (ICEMS), Jeju, Korea (South), 219-223, 2018.
  • [20] Anuja, T. A., and Doss M. A. N. “Reduction of Cogging Torque in Surface Mounted Permanent Magnet Brushless DC Motor by Adapting Rotor Magnetic Displacement”. Energies, 14(10), 1-20, 2021.
  • [21] Letelier A. B., Gonzalez D. A., Tapia J. A., Wallace R. and Valenzuela M. A.. “Cogging Torque Reduction in an Axial Flux PM Machine via Stator Slot Displacement and Skewing”. IEEE Transaction on Industrial Applications, 43 (3), 685-693, 2007.
  • [22] Patel, A. N. “Slot opening displacement technique for cogging torque reduction of axial flux brushless DC motor for electric two-wheeler application”. Electrical Engineering & Electromechanics, 2, 7–13, 2023.
  • [23] Liu T., Huang S., Gao J. and Lu K.. “Cogging Torque Reduction by Slot-Opening Shift for Permanent Magnet Machines”. IEEE Transaction on Magnetics, 49(7), 4028- 403, 2013.
  • [24] Jabbari A., Shakeri M., Gholamian A.S. “Rotor Pole Shape Optimization of Permanent Magnet Brushless DC Motors Using the Reduced Basis Technique”. Advances in Electrical and Computer Engineering Journal, 9(2), 75-81, 2009.
  • [25] Haiteng S., Guillaume K., Imen B., Pedro R. and Mohamed K. “PMSM design optimization concerning sensor less performance and torque ripple”. e-Prime - Advances in Electrical Engineering, Electronics and Energy, 2, 1-12, 2022.
  • [26] Reza I., Yousef A. B. and Hamid Y. “Cogging torque reduction of permanent magnet synchronous motor using multi-objective optimization”. Math and computers in simulation, 13, 83-95, 2023.
  • [27] Sarac V. “Performance optimization of permanent magnet synchronous motor by cogging torque reduction”. Journal of Electrical Engineering, 70(3), 218-226, 2019.
  • [28] Hanselman D.C, “Brushless Permanent Magnet Motor Design”, New York: McGraw- Hill, 1994.
  • [29] Handershot J. R. and Miller T. J. E., “Design of Brushless Permanent Magnet Motors”, Oxford Univ. Press, UK, 1994.
Toplam 29 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Elektrik Mühendisliği (Diğer)
Bölüm Araştırma Makalesi
Yazarlar

Amit Patel

Erken Görünüm Tarihi 2 Kasım 2025
Yayımlanma Tarihi 13 Kasım 2025
Gönderilme Tarihi 29 Nisan 2024
Kabul Tarihi 17 Şubat 2025
Yayımlandığı Sayı Yıl 2025 Cilt: 31 Sayı: 6

Kaynak Göster

APA Patel, A. (2025). Cogging torque reduction of axial flux permanent magnet brushless DC motors for electric vehicle applications with magnet segmentation technique. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi, 31(6), 977-983. https://doi.org/10.5505/pajes.2025.67523
AMA Patel A. Cogging torque reduction of axial flux permanent magnet brushless DC motors for electric vehicle applications with magnet segmentation technique. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi. Kasım 2025;31(6):977-983. doi:10.5505/pajes.2025.67523
Chicago Patel, Amit. “Cogging torque reduction of axial flux permanent magnet brushless DC motors for electric vehicle applications with magnet segmentation technique”. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi 31, sy. 6 (Kasım 2025): 977-83. https://doi.org/10.5505/pajes.2025.67523.
EndNote Patel A (01 Kasım 2025) Cogging torque reduction of axial flux permanent magnet brushless DC motors for electric vehicle applications with magnet segmentation technique. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi 31 6 977–983.
IEEE A. Patel, “Cogging torque reduction of axial flux permanent magnet brushless DC motors for electric vehicle applications with magnet segmentation technique”, Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi, c. 31, sy. 6, ss. 977–983, 2025, doi: 10.5505/pajes.2025.67523.
ISNAD Patel, Amit. “Cogging torque reduction of axial flux permanent magnet brushless DC motors for electric vehicle applications with magnet segmentation technique”. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi 31/6 (Kasım2025), 977-983. https://doi.org/10.5505/pajes.2025.67523.
JAMA Patel A. Cogging torque reduction of axial flux permanent magnet brushless DC motors for electric vehicle applications with magnet segmentation technique. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi. 2025;31:977–983.
MLA Patel, Amit. “Cogging torque reduction of axial flux permanent magnet brushless DC motors for electric vehicle applications with magnet segmentation technique”. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi, c. 31, sy. 6, 2025, ss. 977-83, doi:10.5505/pajes.2025.67523.
Vancouver Patel A. Cogging torque reduction of axial flux permanent magnet brushless DC motors for electric vehicle applications with magnet segmentation technique. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi. 2025;31(6):977-83.