Araştırma Makalesi
BibTex RIS Kaynak Göster

The relationship between the fusion temperature and dimensional accuracy of 3D printed parts

Yıl 2020, Cilt: 38 Sayı: 1, 21 - 28, 27.03.2020

Öz

The aim of this study is to investigate the relationship between the fusion temperature and dimensional accuracy of the 3D printed components. The Computer Aided Design (CAD) model of specimens were prepared using Autodesk Inventor Software. Then the models were exported to STL file format for rapid prototyping. Prusa İ3 desktop type 3D printer with 90-300 microns layer height manufacturing capacity was used to produce the samples. The printer settings were prepared with Simplified3D software. Infill density and layer height of specimens were determined as 20% and 200 microns, respectively. The heated bed temperature was selected as 60 °C to increase the bonding and surface quality. The specimens were produced as sphere with the diameter of 10 mm. The samples were manufactured with five different extruder temperatures (185, 195, 205, 215, and 220 °C) that directly affect the fusing temperature and process. Three samples spheres were produced for each fusion temperature. After the design and manufacturing processes the dimensions of produced samples were measured with image processing techniques. The obtained results were compared with each other to find the relationship between the dimensional accuracy and fusion temperatures. The results showed that the minimum dimensional error was obtained from the fusion temperature of 185 °C with the value of 0.290797 mm and percentage of 3%.

Kaynakça

  • [1] ASTM, Standard Specification for Additive Manufacturing File Format, F2915-11, ASTM International, West Conshohocken, PA. 2011.
  • [2] Ngo, T. D., Kashani, A., Imbalzano, G., Nguyen, K. T. Q., Hui, D., (2018) Additive manufacturing (3D printing): A review of materials, methods, applications and challenges, Composites Part B, 143, 172-196.
  • [3] Kruth, J.P., Leu, M.C., and Nakagawa, T., (1998) Progress in additive manufacturing and rapid prototyping, CIRP Ann. Manuf. Technol., 47, 525-540.
  • [4] Chohan, J.S., Singh, R., Boparai, K.S., Penna, R., (2017) Dimensional accuracy analysis of coupled fused deposition modeling and vapour smoothing operations for biomedical applications, Composites Part B., 117, 138-149.
  • [5] Sun, Q., Rizvi, G. M., Bellehumeur, C. T., Gu, P., (2008) Effect of processing conditions on the bonding quality of FDM polymer filaments, Rapid Prototyping Journal, 14 (2), 72-80.
  • [6] Li, L., Sun, Q., Bellehumeur, C., Gu, P.,(2002) Investigation of bond formation in FDM process, 13th Solid freeform fabrication symposium, Solid Freeform Fabrication Proceedings, Pages 400-407, Austin, Texas..
  • [7] Yin, J., Lu, C., Fu, J., Huang, Y., Zheng, Y., (2018) Interfacial bonding during multi-material fused deposition modeling (FDM) process due to inter-molecular diffusion, Materials & Design, 150, 104-112.
  • [8] Albera, S.A.S., (2016) Vehicle Logo Recognition Using Image Processing Methods, A Master’s Thesis in Software Engineering Atılım University, Ankara.
  • [9] Stanic, M., (2010) Structure, Surface and Permanence Properties of Three Dimensional Printing Materials”, Doctoral Thesis in Faculty of Graphic Arts University of Zagreb, Zagreb.
  • [10] 3B Yazıcılar.net, “Migbot Ultra Prusa i3 3D Yazıcılar”, [Migbot Ultra Prusa i3 3D Printers] [article in Turkish], http://3boyutluyazicilar.net/the-migbot-ultra-prusa-i3-3d-yazicilar/, March 2, 2019.
  • [11] Dharampal, M.V., (2015) Methods of Image Edge Detection: A Review, Journal of Electrical & Electronic Systems, 4 (2).
  • [12] http://www.matweb.com/, Access date: 11.07.2019.
  • [13] Kaygusuz, B. and Sezer, O. (2018)3 Boyutlu Yazıcı ile Üretilen PLA Bazlı Yapıların Mekanik Özelliklerinin İncelenmesi, Makina Tasarım ve İmalat Dergisi 16.1: 1-6
Yıl 2020, Cilt: 38 Sayı: 1, 21 - 28, 27.03.2020

Öz

Kaynakça

  • [1] ASTM, Standard Specification for Additive Manufacturing File Format, F2915-11, ASTM International, West Conshohocken, PA. 2011.
  • [2] Ngo, T. D., Kashani, A., Imbalzano, G., Nguyen, K. T. Q., Hui, D., (2018) Additive manufacturing (3D printing): A review of materials, methods, applications and challenges, Composites Part B, 143, 172-196.
  • [3] Kruth, J.P., Leu, M.C., and Nakagawa, T., (1998) Progress in additive manufacturing and rapid prototyping, CIRP Ann. Manuf. Technol., 47, 525-540.
  • [4] Chohan, J.S., Singh, R., Boparai, K.S., Penna, R., (2017) Dimensional accuracy analysis of coupled fused deposition modeling and vapour smoothing operations for biomedical applications, Composites Part B., 117, 138-149.
  • [5] Sun, Q., Rizvi, G. M., Bellehumeur, C. T., Gu, P., (2008) Effect of processing conditions on the bonding quality of FDM polymer filaments, Rapid Prototyping Journal, 14 (2), 72-80.
  • [6] Li, L., Sun, Q., Bellehumeur, C., Gu, P.,(2002) Investigation of bond formation in FDM process, 13th Solid freeform fabrication symposium, Solid Freeform Fabrication Proceedings, Pages 400-407, Austin, Texas..
  • [7] Yin, J., Lu, C., Fu, J., Huang, Y., Zheng, Y., (2018) Interfacial bonding during multi-material fused deposition modeling (FDM) process due to inter-molecular diffusion, Materials & Design, 150, 104-112.
  • [8] Albera, S.A.S., (2016) Vehicle Logo Recognition Using Image Processing Methods, A Master’s Thesis in Software Engineering Atılım University, Ankara.
  • [9] Stanic, M., (2010) Structure, Surface and Permanence Properties of Three Dimensional Printing Materials”, Doctoral Thesis in Faculty of Graphic Arts University of Zagreb, Zagreb.
  • [10] 3B Yazıcılar.net, “Migbot Ultra Prusa i3 3D Yazıcılar”, [Migbot Ultra Prusa i3 3D Printers] [article in Turkish], http://3boyutluyazicilar.net/the-migbot-ultra-prusa-i3-3d-yazicilar/, March 2, 2019.
  • [11] Dharampal, M.V., (2015) Methods of Image Edge Detection: A Review, Journal of Electrical & Electronic Systems, 4 (2).
  • [12] http://www.matweb.com/, Access date: 11.07.2019.
  • [13] Kaygusuz, B. and Sezer, O. (2018)3 Boyutlu Yazıcı ile Üretilen PLA Bazlı Yapıların Mekanik Özelliklerinin İncelenmesi, Makina Tasarım ve İmalat Dergisi 16.1: 1-6
Toplam 13 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Mühendislik
Bölüm Research Articles
Yazarlar

Pinar Demırcıoglu Bu kişi benim 0000-0003-1375-5616

Ismail Bogrekcı Bu kişi benim 0000-0002-9494-5405

Saygin Sucuoglu Bu kişi benim 0000-0002-2136-6015

Emrah Guven Bu kişi benim 0000-0002-4161-1989

Yayımlanma Tarihi 27 Mart 2020
Gönderilme Tarihi 15 Mayıs 2019
Yayımlandığı Sayı Yıl 2020 Cilt: 38 Sayı: 1

Kaynak Göster

Vancouver Demırcıoglu P, Bogrekcı I, Sucuoglu S, Guven E. The relationship between the fusion temperature and dimensional accuracy of 3D printed parts. SIGMA. 2020;38(1):21-8.

IMPORTANT NOTE: JOURNAL SUBMISSION LINK https://eds.yildiz.edu.tr/sigma/