Araştırma Makalesi
BibTex RIS Kaynak Göster
Yıl 2020, Cilt: 38 Sayı: 4, 1851 - 1867, 05.10.2021

Öz

Kaynakça

  • ⦁ Lonescu M., Chemistry and Technology of Polyols for Polyurethanes, Rapra Technology Limited, Shawbury, England, 2005.
  • ⦁ Melo J.A., Cavaco L.I., 2012. "Polyurethane : Properties, Structure and Applications". http://search.ebscohost.com/login.aspx?direct=true&db=e000xww&AN=540929&lang=tr&site=ehost-live (19.06.2019).
  • ⦁ Fan H., Polyurethane Foams Made from Bio-based Polyols, PhD thesis, The University of Missouri, Missouri, USA, 2011.
  • ⦁ Defonseka C., 2013. "Practical Guide to Flexible Polyurethane Foams". http://search.ebscohost.com/login.aspx?direct=true&db=e000xww&AN=591457&lang=tr&site=ehost-live (19.06.2019).
  • ⦁ Moon J., Kwak S.B., Lee JY, et.al., Synthesis of polyurethane foam from ultrasonically decrosslinked automotive seat cushions, Waste Management, 85, 557-562, 2019.
  • ⦁ Zhang X.D., Macosko C.W., Davis HT., et.al., Role of silicone surfactant in flexible polyurethane foam, Journal of Colloid and Interface Science, 215, 270-279, 1999.
  • ⦁ Kraitape N., Thongpin C., Influence of recycled polyurethane polyol on the properties of flexible polyurethane foams, Energy Procedia, 89, 186-197, 2016.
  • ⦁ Aneja A., Structure-Property Relationships of Flexible Polyurethane Foams. PhD thesis, Virginia Polytechnic Institute and State University, Virginia, USA, 2002.
  • ⦁ Daga R., Synthesis of Poly (3-Hydroxybutyrate) Based Crosslinker for Flexible Polyurethane Foams and Its Applications. PhD thesis, Biomedical Engineering and Biotechnology University of Massachusetts Lowell, Massachusetts, United States, 2014.
  • ⦁ Chrysler Group LLC, Ford Motor Company, General Motors Corporation. Measurement systems analysis reference manual. 4th edn. Michigan, AIAG, 2010.
  • ⦁ Henderson G.R., Six Sigma Quality Improvement with Minitab. 2nd ed. John Wiley & Sons Ltd. Published, 2011.
  • ⦁ http://reliawiki.org/index.php/Measurement_System_Analysis (30.12.2019).
  • ⦁ Yang K., El-Haik B., Design for Six Sigma : Roadmap to Product Development. 2nd ed., McGraw-Hill, 2008.
  • ⦁ Madhavi S.K., Sreeramulu D., Venkatesh M., Evaluation of optimum turning process of process parameters using DOE and PCA Taguchi method, Materials Today: Proceedings, 4, 1937–1946, 2017.
  • ⦁ Taguchi G., Crowdhury S., Wu Y., Taguchi’s Quality Engineering Handbook John Wiley & Sons, Inc., New Jersey, USA, 2005.
  • ⦁ Hadi M.N.S., Farhan N.A., Sheikh M.N., Design of geopolymer concrete with GGBFS at ambient curing condition using Taguchi method, Construction and Building Materials, 140, 424–431, 2017.
  • ⦁ Zhang F., Dear R., Application of Taguchi method in optimising thermal comfort and cognitive performance during direct load control events, Building and Enviroment, 111, 160-168, 2017.
  • ⦁ Anirban C.M., Mukul J., Tanushri S., et.al., Implementation of Taguchi method for robust suspension design, Procedia Engineering, 144, 77 – 84, 2016.
  • ⦁ Yang C., Hung S.W., Optimising the thermoforming process of polymeric foams: an approach by using the Taguchi method and the utility concept, International Journal of Advanced Manufacturing Technology, 24, 353-360, 2004.
  • ⦁ Wang Y., Kim J., Song J., Optimization of plastic injection molding process parameters for manufacturing a brake booster valve body, Materials and Design, 56, 313–317, 2014.
  • ⦁ Zhang J.Z., Chen J.C., Kirby E.D., Surface roughness optimization in an end-milling operation using the Taguchi design method, Journal of Materials Processing Technology, 184, 233-239, 2007.
  • ⦁ Kumar S., Kumar P., Shan H.S., Density optimization of slurry of coating material used in the EPC process through Taguchi’s parameter design approach, Materials and Manufacturing Processes, 23, 719–725, 2008.
  • ⦁ Apparao K.C., Birru A.K., Optimization of die casting process based on Taguchi approach, Materials Today: Proceedings, 4, 1852–1859, 2017.
  • ⦁ Joshaghani A., Ramazanianpour A.A., Ataei O., Golroo A., Optimizing pervious concrete pavement mixture design by using the Taguchi method, Construction and Building Materials, 101, 317–325, 2015.
  • ⦁ Oosten T van., B ringuer O., Lorne A., 2011. "PUR Facts : Conservation of Polyurethane Foam in Art and Design". http://search.ebscohost.com/login.aspx?direct=true&db=e000xww&AN= 766153&lang=tr&site=ehost-live (19.06.2019).

OPTIMIZATION OF FLEXIBLE POLYURETHANE FOAM HARDNESS BY REDUCING PROCESS VARIANCE

Yıl 2020, Cilt: 38 Sayı: 4, 1851 - 1867, 05.10.2021

Öz

The changing global world and accordingly, the increasing consumer demands and needs indicate that companies should adopt continuous improvement as a principle in order to stand sustainable on their sector. Lean Six Sigma (LSS) provides effective and sustainable solutions to meet world standards with the tools and techniques it uses. In this study, which focuses on process improvement, it is aimed to optimize the costly flexible polyurethane foam production process conditions and find out which factors are effective on the hardness of flexible polyurethane foam produced according to slabstock method by reducing variability on this process. At the end of the study, it was understood that the significant factors in the foam process were TDI index and polyol. This study improves the process approximately 15 Newton. This means better use of resources, quality and happy customers.

Kaynakça

  • ⦁ Lonescu M., Chemistry and Technology of Polyols for Polyurethanes, Rapra Technology Limited, Shawbury, England, 2005.
  • ⦁ Melo J.A., Cavaco L.I., 2012. "Polyurethane : Properties, Structure and Applications". http://search.ebscohost.com/login.aspx?direct=true&db=e000xww&AN=540929&lang=tr&site=ehost-live (19.06.2019).
  • ⦁ Fan H., Polyurethane Foams Made from Bio-based Polyols, PhD thesis, The University of Missouri, Missouri, USA, 2011.
  • ⦁ Defonseka C., 2013. "Practical Guide to Flexible Polyurethane Foams". http://search.ebscohost.com/login.aspx?direct=true&db=e000xww&AN=591457&lang=tr&site=ehost-live (19.06.2019).
  • ⦁ Moon J., Kwak S.B., Lee JY, et.al., Synthesis of polyurethane foam from ultrasonically decrosslinked automotive seat cushions, Waste Management, 85, 557-562, 2019.
  • ⦁ Zhang X.D., Macosko C.W., Davis HT., et.al., Role of silicone surfactant in flexible polyurethane foam, Journal of Colloid and Interface Science, 215, 270-279, 1999.
  • ⦁ Kraitape N., Thongpin C., Influence of recycled polyurethane polyol on the properties of flexible polyurethane foams, Energy Procedia, 89, 186-197, 2016.
  • ⦁ Aneja A., Structure-Property Relationships of Flexible Polyurethane Foams. PhD thesis, Virginia Polytechnic Institute and State University, Virginia, USA, 2002.
  • ⦁ Daga R., Synthesis of Poly (3-Hydroxybutyrate) Based Crosslinker for Flexible Polyurethane Foams and Its Applications. PhD thesis, Biomedical Engineering and Biotechnology University of Massachusetts Lowell, Massachusetts, United States, 2014.
  • ⦁ Chrysler Group LLC, Ford Motor Company, General Motors Corporation. Measurement systems analysis reference manual. 4th edn. Michigan, AIAG, 2010.
  • ⦁ Henderson G.R., Six Sigma Quality Improvement with Minitab. 2nd ed. John Wiley & Sons Ltd. Published, 2011.
  • ⦁ http://reliawiki.org/index.php/Measurement_System_Analysis (30.12.2019).
  • ⦁ Yang K., El-Haik B., Design for Six Sigma : Roadmap to Product Development. 2nd ed., McGraw-Hill, 2008.
  • ⦁ Madhavi S.K., Sreeramulu D., Venkatesh M., Evaluation of optimum turning process of process parameters using DOE and PCA Taguchi method, Materials Today: Proceedings, 4, 1937–1946, 2017.
  • ⦁ Taguchi G., Crowdhury S., Wu Y., Taguchi’s Quality Engineering Handbook John Wiley & Sons, Inc., New Jersey, USA, 2005.
  • ⦁ Hadi M.N.S., Farhan N.A., Sheikh M.N., Design of geopolymer concrete with GGBFS at ambient curing condition using Taguchi method, Construction and Building Materials, 140, 424–431, 2017.
  • ⦁ Zhang F., Dear R., Application of Taguchi method in optimising thermal comfort and cognitive performance during direct load control events, Building and Enviroment, 111, 160-168, 2017.
  • ⦁ Anirban C.M., Mukul J., Tanushri S., et.al., Implementation of Taguchi method for robust suspension design, Procedia Engineering, 144, 77 – 84, 2016.
  • ⦁ Yang C., Hung S.W., Optimising the thermoforming process of polymeric foams: an approach by using the Taguchi method and the utility concept, International Journal of Advanced Manufacturing Technology, 24, 353-360, 2004.
  • ⦁ Wang Y., Kim J., Song J., Optimization of plastic injection molding process parameters for manufacturing a brake booster valve body, Materials and Design, 56, 313–317, 2014.
  • ⦁ Zhang J.Z., Chen J.C., Kirby E.D., Surface roughness optimization in an end-milling operation using the Taguchi design method, Journal of Materials Processing Technology, 184, 233-239, 2007.
  • ⦁ Kumar S., Kumar P., Shan H.S., Density optimization of slurry of coating material used in the EPC process through Taguchi’s parameter design approach, Materials and Manufacturing Processes, 23, 719–725, 2008.
  • ⦁ Apparao K.C., Birru A.K., Optimization of die casting process based on Taguchi approach, Materials Today: Proceedings, 4, 1852–1859, 2017.
  • ⦁ Joshaghani A., Ramazanianpour A.A., Ataei O., Golroo A., Optimizing pervious concrete pavement mixture design by using the Taguchi method, Construction and Building Materials, 101, 317–325, 2015.
  • ⦁ Oosten T van., B ringuer O., Lorne A., 2011. "PUR Facts : Conservation of Polyurethane Foam in Art and Design". http://search.ebscohost.com/login.aspx?direct=true&db=e000xww&AN= 766153&lang=tr&site=ehost-live (19.06.2019).
Toplam 25 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Bölüm Research Articles
Yazarlar

Mithat Zeydan Bu kişi benim 0000-0001-9459-146X

Yayımlanma Tarihi 5 Ekim 2021
Gönderilme Tarihi 3 Şubat 2020
Yayımlandığı Sayı Yıl 2020 Cilt: 38 Sayı: 4

Kaynak Göster

Vancouver Zeydan M. OPTIMIZATION OF FLEXIBLE POLYURETHANE FOAM HARDNESS BY REDUCING PROCESS VARIANCE. SIGMA. 2021;38(4):1851-67.

IMPORTANT NOTE: JOURNAL SUBMISSION LINK https://eds.yildiz.edu.tr/sigma/