Yıl 2020,
Cilt: 30 Sayı: 2, 117 - 125, 28.06.2020
Hülya Yılmaz
,
Seda Yanık
Kaynakça
- Montgomery, D.C. (2009). Introduction to Statistical Quality Control, 6th edition. United States of America, New York, John Wiley and Sons.
- Lim, S. A. H., Antony, J., He, Z., & Arshed, N. (2017). Critical observations on the statistical process control implementation in the UK food industry: A survey. International Journal of Quality & Reliability Management, 34(5), 684-700. https://doi.org/10.1108/IJQRM-03-2015-0035
- Senturk, S., Erginel, N., Kaya, I., & Kahraman, C. (2014). Fuzzy exponentially weighted moving average control chart for univariate data with a real case application. Applied Soft Computing, 22, 1-10. https://doi.org/10.1016/j.asoc.2014.04.022
- Tuerhong, G. & Kim, S. B. (2015). Comparison of Novelty Score‐Based Multivariate Control Charts. Communications in Statistics-Simulation and Computation, 44(5), 1126-1143. https://doi.org/10.1080/03610918.2013.809098
- Li, C. I., Pan, J. N., & Huang, M. H. (2019). A New Demerit Control Chart for Monitoring the Quality of Multivariate Poisson Processes. Journal of Applied Statistics, 46(4), 680-699. https://doi.org/10.1080/02664763.2018.1510477
- Rasouli, O. & Zarei, M. H. (2016). Monitoring and reducing patient dissatisfaction: A case study of an Iranian public hospital. Total Quality Management & Business Excellence, 27(5-6), 531-559. https://doi.org/10.1080/14783363.2015.1016869
- Niazmand, K., Mirzazadeh, A. & Rezaie, K. (2014). A fuzzy SQFE approach in supplier's performance monitoring. International Journal of Production Research, 52(22), 6841-6862. https://doi.org/10.1080/00207543.2014.919417
- Nembhard, D. A. & Nembhard, H.B. (2000). A Demerits Control Chart For Autocorrelated Data. Quality Engineering, 13(2), 179-190. http://doi.org/10.1080/08982110108918640
- Shu, M. H., Chiu, C. C., Nguyen, T. L. & Hsu, B. M. (2014). A demerit-fuzzy rating system, monitoring scheme and classification for manufacturing processes. Expert Systems with Applications, 41(17), 7878-7888. https://doi.org/10.1016/j.eswa.2014.06.035
- Ho, S. L., Xie, M. & Goh, T. N. (2003). Process Monitoring Strategies for Surface Mount Manufacturing Processes. International Journal of Flexible Manufacturing Systems, 15(2), 95-112. https://doi.org/10.1023/A:1024432723561
- Hou S., Wang H. & Feng S. (2016). Attribute Control Chart Construction Based on Fuzzy Score Number. Symmetry, 8(12), 139. https://doi.org/10.3390/sym8120139
- Chen, L. H. (2005). A demerit control chart with linguistic weights. Journal of Intelligent Manufacturing, 16(3), 349-359. https://doi.org/10.1007/s10845-005-7028-1
- Cheng, C. B. (2005). Fuzzy process control: construction of control charts with fuzzy numbers. Fuzzy Sets and Systems, 154(2), 287-303. https://doi.org/10.1016/j.fss.2005.03.002
- Yinelek, H. (2017). Design of Demerit Control Chart by Fuzzy c-Means Method and An Application in Textile Sector. MSc Thesis, Istanbul Technical University, Institute of Science and Technology, Istanbul.
- Ansari A. & Riasi A. (2016). Customer Clustering Using a Combination of Fuzzy C-Means and Genetic Algorithms. International Journal of Business and Management, 11(7), 59-66. http://doi.org/10.5539/ijbm.v11n7p59
- Dodge, H. F. (1928). A method of rating a manufactured product. The Bell System Technical Journal, 7(2), 350-368. https://doi.org/10.1002/j.1538-7305.1928.tb01229.x
- Chimka J. R. & Arispe P. V. C. (2006). New Demerit Control Limits for Poisson Distributed Defects. Quality Engineering, 18(4), 461-467. https://doi.org/10.1080/08982110600817235
- Jones, L. A., Woodall, W. H. & Conerly, M. D. (1999). Exact Properties of Demerit Control Charts. Journal of Quality Technology, 31(2), 207–216. https://doi.org/10.1080/00224065.1999.11979915
DESIGN OF DEMERIT CONTROL CHARTS WITH FUZZY C-MEANS CLUSTERING AND AN APPLICATION IN TEXTILE SECTOR
Yıl 2020,
Cilt: 30 Sayı: 2, 117 - 125, 28.06.2020
Hülya Yılmaz
,
Seda Yanık
Öz
Companies use process control to detect and prevent defectrcts in production. One of the most commonly
used technique is control charts. To control multiple dimensions of quality on
one control chart, multivariable control charts, control charts for attributes
and demerit control charts are widely used. In this study, we use demerit
control charts to monitor multiple defect types and propose to employ fuzzy
c-means method to cluster the defect types based on pre-specified criteria. The
criteria are chosen to represent the severity of defect types and specified as:
(i) number of scraps, (ii) number of reworks and (iii) time of rework. In order
to test the proposed method, u and c attribute control charts and demerit
control charts for six instances in a textile company are used and compared. It
is observed that both the scrap and the repair rates are decreased when the
proposed method of demerit control chart is used.
Kaynakça
- Montgomery, D.C. (2009). Introduction to Statistical Quality Control, 6th edition. United States of America, New York, John Wiley and Sons.
- Lim, S. A. H., Antony, J., He, Z., & Arshed, N. (2017). Critical observations on the statistical process control implementation in the UK food industry: A survey. International Journal of Quality & Reliability Management, 34(5), 684-700. https://doi.org/10.1108/IJQRM-03-2015-0035
- Senturk, S., Erginel, N., Kaya, I., & Kahraman, C. (2014). Fuzzy exponentially weighted moving average control chart for univariate data with a real case application. Applied Soft Computing, 22, 1-10. https://doi.org/10.1016/j.asoc.2014.04.022
- Tuerhong, G. & Kim, S. B. (2015). Comparison of Novelty Score‐Based Multivariate Control Charts. Communications in Statistics-Simulation and Computation, 44(5), 1126-1143. https://doi.org/10.1080/03610918.2013.809098
- Li, C. I., Pan, J. N., & Huang, M. H. (2019). A New Demerit Control Chart for Monitoring the Quality of Multivariate Poisson Processes. Journal of Applied Statistics, 46(4), 680-699. https://doi.org/10.1080/02664763.2018.1510477
- Rasouli, O. & Zarei, M. H. (2016). Monitoring and reducing patient dissatisfaction: A case study of an Iranian public hospital. Total Quality Management & Business Excellence, 27(5-6), 531-559. https://doi.org/10.1080/14783363.2015.1016869
- Niazmand, K., Mirzazadeh, A. & Rezaie, K. (2014). A fuzzy SQFE approach in supplier's performance monitoring. International Journal of Production Research, 52(22), 6841-6862. https://doi.org/10.1080/00207543.2014.919417
- Nembhard, D. A. & Nembhard, H.B. (2000). A Demerits Control Chart For Autocorrelated Data. Quality Engineering, 13(2), 179-190. http://doi.org/10.1080/08982110108918640
- Shu, M. H., Chiu, C. C., Nguyen, T. L. & Hsu, B. M. (2014). A demerit-fuzzy rating system, monitoring scheme and classification for manufacturing processes. Expert Systems with Applications, 41(17), 7878-7888. https://doi.org/10.1016/j.eswa.2014.06.035
- Ho, S. L., Xie, M. & Goh, T. N. (2003). Process Monitoring Strategies for Surface Mount Manufacturing Processes. International Journal of Flexible Manufacturing Systems, 15(2), 95-112. https://doi.org/10.1023/A:1024432723561
- Hou S., Wang H. & Feng S. (2016). Attribute Control Chart Construction Based on Fuzzy Score Number. Symmetry, 8(12), 139. https://doi.org/10.3390/sym8120139
- Chen, L. H. (2005). A demerit control chart with linguistic weights. Journal of Intelligent Manufacturing, 16(3), 349-359. https://doi.org/10.1007/s10845-005-7028-1
- Cheng, C. B. (2005). Fuzzy process control: construction of control charts with fuzzy numbers. Fuzzy Sets and Systems, 154(2), 287-303. https://doi.org/10.1016/j.fss.2005.03.002
- Yinelek, H. (2017). Design of Demerit Control Chart by Fuzzy c-Means Method and An Application in Textile Sector. MSc Thesis, Istanbul Technical University, Institute of Science and Technology, Istanbul.
- Ansari A. & Riasi A. (2016). Customer Clustering Using a Combination of Fuzzy C-Means and Genetic Algorithms. International Journal of Business and Management, 11(7), 59-66. http://doi.org/10.5539/ijbm.v11n7p59
- Dodge, H. F. (1928). A method of rating a manufactured product. The Bell System Technical Journal, 7(2), 350-368. https://doi.org/10.1002/j.1538-7305.1928.tb01229.x
- Chimka J. R. & Arispe P. V. C. (2006). New Demerit Control Limits for Poisson Distributed Defects. Quality Engineering, 18(4), 461-467. https://doi.org/10.1080/08982110600817235
- Jones, L. A., Woodall, W. H. & Conerly, M. D. (1999). Exact Properties of Demerit Control Charts. Journal of Quality Technology, 31(2), 207–216. https://doi.org/10.1080/00224065.1999.11979915