INVESTIGATION OF WASTE HEAT ENERGY IN A MARINE ENGINE WITH TRANSCRITICAL ORGANIC RANKINE CYCLE

Year 2020, , 282 - 296, 01.04.2020

İbrahim Kaya Asım Sinan Karakurt Yasin Üst

https://doi.org/10.18186/thermal.711489

Cited By: 4

Abstract

The increasing of fuel prices and global energy demand and enactment of new restrictive emissions regulations require more efficient and environmentally friendly engines to be designed. In this context, conversion of waste heat to useful energy is necessary to design more energy efficient vessel including using more efficient main engines and auxiliary engines. The aim of this study, thermodynamic characteristic of recovery of a ship's main engine waste heat is determined parametrically for waste heat recovery system (WHRS). Naturally, heat exchangers are used for waste heat recovery. Because of that reason, firstly shell–and–tube heat exchanger will be investigated parametrically. In order to make a more accurate calculation, it is important to reflect the pressure and enthalpy variations in the heat exchanger to the heat transfer calculations. After that the Transcritical Organic Rankine Cycle (TORC), which is recommended by many authors for the recovery of waste heat sources at low and medium temperatures, will be examined parametrically. The results show that increasing the number of pipes in the heat exchanger at a certain value may result in a decrease in system performance parameters that is The Net Power and Thermal Efficiency due to decreasing velocity of the mass flow in tubes. Moreover, The Net Power and Thermal Efficiency curves behaved differently with variable mass flow rate. Therefore, we will define performance parameter being important for WHRS.

Keywords

Waste Heat Recovery, Transcritical Organic Rankine Cycle, Energy

References

• [1] Srinivasan KK, Mago PJ, Krishnan SR. Analysis of exhaust waste heat recovery from a dual fuel low temperature combustion engine using an Organic Rankine Cycle. Energy 2010;35:2387–99. https://doi.org/10.1016/j.energy.2010.02.018.
• [2] Katsanos CO, Hountalas DT, Pariotis EG. Thermodynamic analysis of a Rankine cycle applied on a diesel truck engine using steam and organic medium. Energy Convers Manag 2012;60:68–76. https://doi.org/10.1016/j.enconman.2011.12.026.
• [3] Hossain SN, Bari S. Waste heat recovery from the exhaust of a diesel generator using Rankine Cycle. Energy Convers Manag 2013;75:141–51. https://doi.org/10.1016/j.enconman.2013.06.009.
• [4] Domingues A, Santos H, Costa M. Analysis of vehicle exhaust waste heat recovery potential using a Rankine cycle. Energy 2013;49:71–85. https://doi.org/10.1016/j.energy.2012.11.001.
• [5] Yu G, Shu G, Tian H, Wei H, Liu L. Simulation and thermodynamic analysis of a bottoming Organic Rankine Cycle (ORC) of diesel engine (DE). Energy 2013;51:281–90. https://doi.org/10.1016/j.energy.2012.10.054.
• [6] Zhu S, Deng K, Qu S. Energy and exergy analyses of a bottoming Rankine cycle for engine exhaust heat recovery. Energy 2013;58:448–57. https://doi.org/10.1016/j.energy.2013.06.031.
• [7] Song J, Li Y, Gu C, Zhang L. Thermodynamic analysis and performance optimization of an ORC (Organic Rankine Cycle) system for multi-strand waste heat sources in petroleum refining industry. Energy 2014;71:673–80. https://doi.org/10.1016/j.energy.2014.05.014.
• [8] Wiedemann J, Span R. Simulation of an Exhaust Heat Driven Rankine-Cycle for Mobile Applications. Energy Procedia 2014;61:2658–61. https://doi.org/10.1016/j.egypro.2014.12.269.
• [9] Zhang Y-Q, Wu Y-T, Xia G-D, Ma C-F, Ji W-N, Liu S-W, et al. Development and experimental study on organic Rankine cycle system with single-screw expander for waste heat recovery from exhaust of diesel engine. Energy 2014;77:499–508. https://doi.org/10.1016/j.energy.2014.09.034.
• [10] Allouache A, Leggett S, Hall MJ, Tu M, Baker C, Fateh H. Simulation of Organic Rankine Cycle Power Generation with Exhaust Heat Recovery from a 15 liter Diesel Engine. SAE Int J Mater Manuf 2015;8:227–38. https://doi.org/10.4271/2015-01-0339.
• [11] Amicabile S, Lee J-I, Kum D. A comprehensive design methodology of organic Rankine cycles for the waste heat recovery of automotive heavy-duty diesel engines. Appl Therm Eng 2015;87:574–85. https://doi.org/10.1016/j.applthermaleng.2015.04.034.
• [12] Bei C, Zhang H, Yang F, Song S, Wang E, Liu H, et al. Performance Analysis of an Evaporator for a Diesel Engine–Organic Rankine Cycle (ORC) Combined System and Influence of Pressure Drop on the Diesel Engine Operating Characteristics. Energies 2015;8:5488–515. https://doi.org/10.3390/en8065488.
• [13] Di Battista D, Mauriello M, Cipollone R. Waste heat recovery of an ORC-based power unit in a turbocharged diesel engine propelling a light duty vehicle. Appl Energy 2015;152:109–20. https://doi.org/10.1016/j.apenergy.2015.04.088.
• [14] Guo C, Du X, Yang L, Yang Y. Organic Rankine cycle for power recovery of exhaust flue gas. Appl Therm Eng 2015;75:135–44. https://doi.org/10.1016/j.applthermaleng.2014.09.080.
• [15] Muhammad U, Imran M, Lee DH, Park BS. Design and experimental investigation of a 1 kW organic Rankine cycle system using R245fa as working fluid for low-grade waste heat recovery from steam. Energy Convers Manag 2015;103:1089–100. https://doi.org/10.1016/j.enconman.2015.07.045.
• [16] Peris B, Navarro-Esbrí J, Molés F, Mota-Babiloni A. Experimental study of an ORC (organic Rankine cycle) for low grade waste heat recovery in a ceramic industry. Energy 2015;85:534–42. https://doi.org/10.1016/j.energy.2015.03.065.
• [17] Wang T, Zhang Y, Peng Z, Shu G. Benefits and Cost-effectiveness Analysis of Exhaust Energy Recovery System Using Low and High Boiling Temperature Working Fluids in Rankine Cycle. Energy Procedia 2015;66:53–6. https://doi.org/10.1016/j.egypro.2015.02.028.
• [18] Lemmens S, Lecompte S. Case study of an organic Rankine cycle applied for excess heat recovery: Technical, economic and policy matters. Energy Convers Manag 2017;138:670–85. https://doi.org/10.1016/j.enconman.2017.01.074.
• [19] Yang M-H, Yeh R-H. Analyzing the optimization of an organic Rankine cycle system for recovering waste heat from a large marine engine containing a cooling water system. Energy Convers Manag 2014;88:999–1010. https://doi.org/10.1016/j.enconman.2014.09.044.
• [20] Yang M-H, Yeh R-H. Thermodynamic and economic performances optimization of an organic Rankine cycle system utilizing exhaust gas of a large marine diesel engine. Appl Energy 2015;149:1–12. https://doi.org/10.1016/j.apenergy.2015.03.083.
• [21] Yang M-H. Thermal and economic analyses of a compact waste heat recovering system for the marine diesel engine using transcritical Rankine cycle. Energy Convers Manag 2015;106:1082–96. https://doi.org/10.1016/j.enconman.2015.10.050.
• [22] Yang M-H, Yeh R-H. Thermo-economic optimization of an organic Rankine cycle system for large marine diesel engine waste heat recovery. Energy 2015;82:256–68. https://doi.org/10.1016/j.energy.2015.01.036.
• [23] Yun E, Park H, Yoon SY, Kim KC. Dual parallel organic Rankine cycle (ORC) system for high efficiency waste heat recovery in marine application. J Mech Sci Technol 2015;29:2509–15. https://doi.org/10.1007/s12206-015-0548-5.
• [24] Yang M-H. Optimizations of the waste heat recovery system for a large marine diesel engine based on transcritical Rankine cycle. Energy 2016;113:1109–24. https://doi.org/10.1016/j.energy.2016.07.152.
• [25] Zabek D, Penton J, Reay D. Optimization of waste heat utilization in oil field development employing a transcritical Organic Rankine Cycle (ORC) for electricity generation. Appl Therm Eng 2013;59:363–9. https://doi.org/10.1016/j.applthermaleng.2013.06.001.
• [26] Landelle A, Tauveron N, Revellin R, Haberschill P, Colasson S. Experimental Investigation of a Transcritical Organic Rankine Cycle with Scroll Expander for Low—Temperature Waste Heat Recovery. Energy Procedia 2017;129:810–7. https://doi.org/10.1016/j.egypro.2017.09.142.
• [27] Kosmadakis G, Manolakos D, Papadakis G. Experimental investigation of a low-temperature organic Rankine cycle (ORC) engine under variable heat input operating at both subcritical and supercritical conditions. Appl Therm Eng 2016;92:1–7. https://doi.org/10.1016/j.applthermaleng.2015.09.082.
• [28] Desideri A, Gusev S, van den Broek M, Lemort V, Quoilin S. Experimental comparison of organic fluids for low temperature ORC (organic Rankine cycle) systems for waste heat recovery applications. Energy 2016;97:460–9. https://doi.org/10.1016/j.energy.2015.12.012.
• [29] Hsieh J-C, Fu B-R, Wang T-W, Cheng Y, Lee Y-R, Chang J-C. Design and preliminary results of a 20-kW transcritical organic Rankine cycle with a screw expander for low-grade waste heat recovery. Appl Therm Eng 2017;110:1120–7. https://doi.org/10.1016/j.applthermaleng.2016.09.047.
• [30] Oyewunmi OA, Ferré-Serres S, Lecompte S, van den Broek M, De Paepe M, Markides CN. An Assessment of Subcritical and Trans-critical Organic Rankine Cycles for Waste-heat Recovery. Energy Procedia 2017;105:1870–6. https://doi.org/10.1016/j.egypro.2017.03.548.
• [31] Tian R, An Q, Zhai H, Shi L. Performance analyses of transcritical organic Rankine cycles with large variations of the thermophysical properties in the pseudocritical region. Appl Therm Eng 2016;101:183–90. https://doi.org/10.1016/j.applthermaleng.2016.02.126.
• [32] Zhu J, Bo H, Li T, Hu K, Liu K. A thermodynamics comparison of subcritical and transcritical organic Rankine cycle system for power generation. J Cent South Univ 2015;22:3641–9. https://doi.org/10.1007/s11771-015-2905-z.
• [33] Dong J, Zhang X, Wang J. Experimental investigation on heat transfer characteristics of plat heat exchanger applied in organic Rankine cycle (ORC). Appl Therm Eng 2017;112:1137–52. https://doi.org/10.1016/j.applthermaleng.2016.10.190.
• [34] Wang Y, Shen S, Yuan D. Frictional pressure drop during steam stratified condensation flow in vacuum horizontal tube. Int J Heat Mass Transf 2017;115:979–90. https://doi.org/10.1016/j.ijheatmasstransfer.2017.08.088.
• [35] Karellas S, Schuster A, Leontaritis A-D. Influence of supercritical ORC parameters on plate heat exchanger design. Appl Therm Eng 2012;33–34:70–6. https://doi.org/10.1016/j.applthermaleng.2011.09.013.
• [36] Nielsen OJ, Javadi MS, Sulbaek Andersen MP, Hurley MD, Wallington TJ, Singh R. Atmospheric chemistry of CF3CFCH2: Kinetics and mechanisms of gas-phase reactions with Cl atoms, OH radicals, and O3. Chem Phys Lett 2007;439:18–22. https://doi.org/10.1016/j.cplett.2007.03.053.
• [37] Wärtsilä 20 - Diesel engine n.d. https://www.wartsila.com/products/marine-oil-gas/engines-generating-sets/diesel-engines/wartsila-20 (accessed August 14, 2017).
• [38] Johnson SG. REFPROP. NIST 2013. https://www.nist.gov/refprop.
• [39] Kakaç S, Liu H, Pramuanjaroenkij A. Heat Exchangers: Selection, Rating, and Thermal Design. CRC Press; 2012.
• [40] Cengel YA, Ghajar AJ. Heat and Mass Transfer: A Practical Approach. 2nd ed. McGraw-Hill Education; 2014.
• [41] Waste Heat Recovery: ­ Technology and Opportunities in U.S. Industry. U.S. Department of Energy; 2008.
• [42] Waste Heat Recovery System (WHRS) for Reduction of Fuel Consumption, Emission and EEDI. Denmark: MAN Diesel & Turbo; 2012.
• [43] Kaya I. Waste heat recovery with transcritical organic Rankine cycle at vessels. Master Thesis. Yildiz Technical University, 2017.